AWS C3.11M/C3.11:2011

An American National Standard

Approved by the American National Standards Institute

July 14, 2011

Specification for Torch Soldering

1st Edition

Prepared by the American Welding Society (AWS) C3 Committee on Brazing and Soldering

Under the Direction of the AWS Technical Activities Committee

Approved by the AWS Board of Directors

Abstract

This specification describes relevant equipment, fabrication procedures, and quality (inspection) requirements for the torch soldering of materials. This document includes criteria for classifying torch-soldered joints based on loading and the consequences of failure and quality assurance criteria defining the limits of acceptability in each class.

International Standard Book Number: 978-0-87171-793-1

American Welding Society 550 N.W. LeJeune Road, Miami, FL 33126

© 2011 by American Welding Society

All rights reserved Printed in the United States of America

Photocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in any form, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyright owner.

Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, or educational classroom use only of specific clients is granted by the American Welding Society provided that the appropriate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:

<www.copyright.com>.

ii

Statement on the Use of American Welding Society Standards

All standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American Welding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of the American National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, or made part of, documents that are included in federal or state laws and regulations, or the regulations of other govern- mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standards must be approved by the governmental body having statutory jurisdiction before they can become a part of those laws and regulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWS standard must be by agreement between the contracting parties.

AWS American National Standards are developed through a consensus standards development process that brings together volunteers representing varied viewpoints and interests to achieve consensus. While the AWS administers the process and establishes rules to promote fairness in the development of consensus, it does not independently test, evalu- ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.

AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or reliance on this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information published herein.

In issuing and making this standard available, AWS is neither undertaking to render professional or other services for or on behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someone else. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. It is assumed that the use of this standard and its provisions are entrusted to appropriately qualified and competent personnel.

This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest edition.

Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept any and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement of any patent or product trade name resulting from the use of this standard.

Finally, the AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.

On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are posted on the AWS web page (www.aws.org).

Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request, in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society, Attention: Managing Director, Technical Services Division, 550 N.W. LeJeune Road, Miami, FL 33126 (see Annex B). With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. These opinions are offered solely as a convenience to users of this standard, and they do not constitute professional advice. Such opinions represent only the personal opinions of the particular individuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.

This standard is subject to revision at any time by the AWS C3 Committee on Brazing and Soldering. It must be reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations, additions, or deletions) and any pertinent data that may be of use in improving this standard are required and should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS C3 Committee on Brazing and Soldering and the author of the comments will be informed of the Committee’s response to the comments. Guests are invited to attend all meetings of the AWS C3 Committee on Brazing and Soldering to express their comments verbally. Procedures for appeal of an adverse decision concerning all such comments are provided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.

iii

This page is intentionally blank.

iv

iv

Personnel

AWS C3 Committee on Brazing and Soldering

R. W. Smith, Chair S-Bond Technologies

G. L. Alexy, 1st Vice-Chair The Prince & Izant Company

C. M. Volpe, 2nd Vice-Chair Senior Aerospace

S. N. Borrero, Secretary American Welding Society

K. Allen Bellman-Melcor

R. Aluru Progress Energy

B. Barten Delphi Thermal & Interior

D. W. Bucholz Los Alamos National Laboratory

D. E. Budinger General Electric Aviation

C. F. Darling Lucas-Milhaupt, Incorporated

M. Eliades Solvay Fluorides

W. J. Engeron Engeron Technology Group

S. L. Feldbauer Abbott Furnace Company

L. H. Flasche Foresite, Incorporated

Y. Flom NASA Goddard Space Flight Center

D. Fortuna Sulzer Metco (U.S.), Incorporated

1. Freund Millennium Industries

   Y. Gao Pratt & Whitney Rocketdyne

   P. Gorman Sandia National Laboratories

   1. A. Gourley Curtiss-Wright

   2. R. Hazelbaker The Prince & Izant Company

   3. P. Hirthe Kru-Mar Manufacturing Services

   K. Holko Holko Consulting

   1. M. Hosking Sandia National Laboratories

      1. R. Jachna Modine Manufacturing Company

         1. N. Jain Lucas-Milhaupt, Incorporated

   D. A. Javernick Los Alamos National Laboratory

   G. F. Kayser Pratt & Whitney Rocketdyne

   E. Liguori Scarrott Metallurgical

   J. A. Liguori SpaceX

   M. J. Lucas, Jr. Belcan Engineering

   J. C. Madeni Colorado School of Mines

   1. P. McKinney The Prince & Izant Company

      W. Miglietti Power Systems Manufacturing, LLC

      C. R. Moyer Bodycote Thermal Processing

      T. Oyama WESGO Metals

      M. Pohlman Honeywell Aerospace

      A. Rabinkin Metglas, Incorporated/Hitachi Metals

      J. P. Sands Wolverine Joining Technologies

      1. E. Shapiro Titanium Brazing, Incorporated

   P. T. Vianco Sandia National Laboratories

   C. Walker Sandia National Laboratories

   1. A. Wolfgram Lucas-Milhaupt, Incorporated

      1. R. Xu Rolls-Royce Corporation

         H. Zhao Creative Thermal Solutions

         
         

         v

         Advisors to the AWS C3 Committee on Brazing and Soldering

         1. Belohlav Lucas-Milhaupt, Incorporated

         S. S. Bhargava American Axle & Manufacturing Company

         S. Christy Pratt and Whitney

         N. C. Cole NCC Engineering

         C. E. Fuerstenau Lucas-Milhaupt, Incorporated

         P. K. Gupta Honeywell Aerospace

         M. J. Higgins Pratt and Whitney

         D. Kay Kay & Associates

         M. J. Kuta Lucas-Milhaupt, Incorporated

         H. Lichtenberger Williams Advanced Materials

         E. Lugscheider Aachen University of Technology

         W. D. Rupert Wolverine Joining Technologies

         
         

         AWS C3B Subcommittee on Soldering

2. F. Darling, Chair Lucas-Milhaupt, Incorporated

1. N. Borrero, Secretary American Welding Society

G. L. Alexy The Prince and Izant Company

L. H. Flasche Foresite, Incorporated

F. M. Hosking Sandia National Laboratories

J. C. Madeni Colorado School of Mines

A. Rabinkin Metglas, Incorporated/Titanium Brazing

J. Sands Wolverine Joining Technologies

A. E. Shapiro Titanium Brazing, Incorporated

R. W. Smith S-Bond Technologies

P. T. Vianco Sandia National Laboratories

C. Volpe Senior Aerospace

C. Walker Sandia National Laboratories

L. Wolfgram Lucas-Milhaupt, Incorporated

Advisors to the AWS C3B Subcommittee on Soldering

N. C. Cole NCC Engineering

C. E. Fuerstenau Lucas-Milhaupt, Incorporated

P. K. Gupta Honeywell Aerospace

T. P. Hirthe Kru-Mar Manufacturing Services

M. J. Lucas, Jr. Belcan Engineering

M. J. Pohlman Honeywell Aerospace

vi

Foreword

This foreword is not part of AWS C3.11M/C3.11:2011, Specification for Torch Soldering, but is included for informational purposes only.

This document is a response to the need within the structural soldering community to develop generalized specifications that are applicable to the making of solder filler metal joints. To this date, the only such related document is ASTM B 828-02, Standard Practice for Making Capillary Joints by Soldering of Copper and Copper Alloy Tube and Fittings. The ASTM specification is an adaptation of the Application Data Sheet entitled Soldering and Brazing Copper Tube and Fittings pub- lished by the Copper Development Association, Inc. Although technically sound, the document is restrictive in its scope of application. In other engineering applications, e.g., soldering with an iron, furnace soldering, infrared soldering, etc., there are no equivalent specifications; therefore, it is important to the joining community that appropriate specifications be developed and approved which address the technologies associated with structural soldering.

This document is the first in a future series of AWS specifications that addresses materials and process for soldering technology.

Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary, AWS C3 Committee on Brazing and Soldering, American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.

vii

This page is intentionally blank.

viii

viii

Table of Contents

Page No.

Personnel v

Foreword vii

List of Figures x

1. General Requirements 1

   1. Scope 1

   2. Units of Measurement 1

   3. Safety 1

2. Normative References 2

3. Terms and Definitions 3

4. Classification of Soldered Joints 4

   1. Method of Classification 4

   2. Classes of Soldered Joints 4

5. Process Requirements 4

   1. Process Description 4

   2. Equipment 4

   3. Materials 5

   4. Procedure Requirements 5

   5. Qualification 7

   6. Safety and Health 7

6. Quality Assurance Provisions 7

   1. Responsibility for Inspection 7

   2. Requirements for Compliance 7

   3. Sequence of Inspection and Manufacturing Operations 7

   4. Required Inspection of Soldered Joints 7

   5. Acceptance Criteria 9

   6. Process Completion 11

Annex A (Informative)—Informative References 13

Annex B (Informative)—Guidelines for the Preparation of Technical Inquiries 15

List of AWS Documents on Brazing and Soldering 17

ix

List of Figures

Figure Page No.

1. Dimensions of Internal Discontinuities as they pertain to Radiographic and Ultrasonic Inspection Specifications of a Butt Joint Configuration 10

2. Dimensions of Internal Discontinuities as they pertain to Radiographic and Ultrasonic Inspection Specifications of a Single Lap Joint Configuration 11

x

Specification for Torch Soldering

1. General Requirements

   1. Scope. This specification presents the minimum process and quality requirements for the torch soldering of ceramics, precious metals, and refractory metals, as well as the alloys of copper (Cu), iron (Fe), nickel (Ni), aluminum (Al), magne- sium (Mg), tin (Sn), lead (Pb), and zinc (Zn).

      
      

      The purpose of this specification is to standardize torch soldering process requirements that will ensure that soldered joints attain the quality level designated by the application. This document establishes the minimum requirements for processes using a minimum amount of explanatory information so as to limit any ambiguity. This document assigns responsibility for soldered joint quality to the Organization Having Quality Responsibility and permits that organization to modify requirements as necessary. However, this specification requires that proper documentation be developed and archived by that organization, which explains the basis and specific details of any such modifications.

      
      

   2. Units of Measurement. This standard makes use of both the International System of Units (SI) and U.S. Customary Units. The latter are shown in brackets ([ ]) or in appropriate columns in tables and figures. The measurements may not be exact equivalents; therefore each system must be used independently.

      
      

   3. Safety. Safety and health issues and concerns are beyond the scope of this standard; some safety and health information is provided, but such issues are not fully addressed herein.

      
      

      Safety and Health information is available from the following sources: American Welding Society:

      1. ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes

         
         

      2. AWS Safety and Health Fact Sheets

         
         

      3. Other safety and health information on the AWS website Material or Equipment Manufacturers:

1. Material Safety Data Sheets supplied by the materials manufacturers

   
   

2. Operating Manuals supplied by equipment manufacturers Applicable Regulatory Agencies

Work performed in accordance with this standard may involve the use of materials that have been deemed hazardous, and may involve operations or equipment that may cause injury or death. This standard does not purport to address all safety and health risks that may be encountered. The user of this standard should establish an appropriate safety program to address such risks as well as to meet applicable regulatory requirements. ANSI Z49.1 should be considered when developing the safety program.

1