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API MPMS Chapter 21.2 (R2016) Manual of Petroleum Measurement Standards - Chapter 21: Flow Measurement Using Electronic Metering Systems - Part 2: Electronic Liquid Measurement, First Edition

Handbook / Manual / Guide by American Petroleum Institute, 06/01/1998

Full Description

This standard provides guidance for the effective use of electronic liquid measurement systems for custody transfer measurement of liquid hydrocarbons under the following conditions: Use of the measurement systems must fall within the scope and field of application of API MPMS Chapter 12.2. Guidance applies to systems using turbine or positive displacement meters. Guifdance applies to systems using on-line CTL and CPL compensation. The procedures anmd techniques in MPMS Chapter 21.2 are recommended for new measurement applications. This standard provides custody transfer measurement procedures for pipeline and other electronic liquid metering systems including design, selection, use, auditing, reporting, calibration, verification and security.

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21.2 MPMS


Manual of Petroleum Measurement Standards Chapter 21—Flow Measurement

Using Electronic Metering Systems

Section 2—Electronic Liquid Volume

Measurement Using Positive Displacement and Turbine Meters


FIRST EDITION, JUNE 1998 REAFFIRMED, OCTOBER 2016




Manual of Petroleum Measurement Standards Chapter 21—Flow Measurement

Using Electronic Metering Systems

Section 2—Electronic Liquid Volume

Measurement Using Positive Displacement and Turbine Meters


Measurement Coordination


FIRST EDITION, JUNE 1998 REAFFIRMED, OCTOBER 2016




SPECIAL NOTES


API publications necessarily address problems of a general nature. With respect to partic- ular circumstances, local, state, and federal laws and regulations should be reviewed.

API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations under local, state, or fed- eral laws.

Information concerning safety and health risks and proper precautions with respect to par- ticular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety data sheet.

Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or prod- uct covered by letters patent. Neither should anything contained in the publication be con- strued as insuring anyone against liability for infringement of letters patent.

Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. Sometimes a one-time extension of up to two years will be added to this review cycle. This publication will no longer be in effect five years after its publication date as an operative API standard or, where an extension has been granted, upon republication. Status of the publication can be ascertained from the API Measurement Coordination Department [telephone (202) 682-8000]. A catalog of API publications and materials is published annu- ally and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005.

This document was produced under API standardization procedures that ensure appropri- ate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this standard or com- ments and questions concerning the procedures under which this standard was developed should be directed in writing to the director of the Measurement Coordination Department, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.

API standards are published to facilitate the broad availability of proven, sound engineer- ing and operating practices. These standards are not intended to obviate the need for apply- ing sound engineering judgment regarding when and where these standards should be utilized. The formulation and publication of API standards is not intended in any way to inhibit anyone from using any other practices.

Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such prod- ucts do in fact conform to the applicable API standard.


All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher,

API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005.

Copyright © 1998 American Petroleum Institute


FOREWORD


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any federal, state, or municipal regulation with which this publication may conflict.

This standard is under the jurisdiction of the API Committee on Petroleum Measurement, Subcommittee on Liquid Measurement. This standard shall become effective January 1, 1999, but may be used voluntarily from the date of distribution. Suggested revisions are invited and should be submitted to the Measurement Coordinator, American Petroleum Insti- tute, 1220 L Street, N.W., Washington, D.C. 20005.


iii


CONTENTS


Page

1

SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

1.2 Electronic Liquid Measurement (ELM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

2

REFERENCED PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

3

DEFINITIONS AND SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

3.2 Words and Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

4

FIELD OF APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

5

DESCRIPTION OF AN ELECTRONIC LIQUID MEASUREMENT SYSTEM . . .

. 4

5.1 Elements of an Electronic Liquid Measurement System . . . . . . . . . . . . . . . . . .

. 4

5.2 Placement of ELM System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

5.3 Data Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

6

SYSTEM UNCERTAINTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

7

GUIDELINES FOR DESIGN, SELECTION, AND USE OF ELM

SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


. 5

7.1 Primary Devices—Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 5

7.2 Secondary Devices—Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . .

. 6

7.3 Tertiary Devices—Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 8

7.4 ELM Devices and Associated Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 8

7.5 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 9

8

COMMISSIONING NEW AND MODIFIED SYSTEMS . . . . . . . . . . . . . . . . . . . . .

. 9

8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 9

9

ELECTRONIC LIQUID MEASUREMENT ALGORITHMS . . . . . . . . . . . . . . . . . .

. 9

9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 9

9.2 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 9

10

AUDITING AND REPORTING REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . .

18

10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

10.2 Configuration Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

10.3 Quantity Transaction Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

10.4 Viewing ELM Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

10.5 Data Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

10.6 Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

10.7 Alarm or Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

10.8 Test Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

11

EQUIPMENT CALIBRATION AND VERIFICATION . . . . . . . . . . . . . . . . . . . . . .

21

11.1 Devices Requiring Calibration/Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

11.2 Verification and Calibration—Purpose and Use . . . . . . . . . . . . . . . . . . . . . . . . .

21

11.3 Verification and Calibration Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

11.4 Verification and Calibration Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22


    1. Calibration Procedures 22

    2. Verification Procedures 25

    3. Ambient Temperature Considerations 26

  1. SECURITY 27

    1. Access 27

    2. Restricting Access 27

    3. Integrity of Logged Data 27

    4. Algorithm Protection 27

    5. Memory Protection 27

APPENDIX A COMPUTER MATH HARDWARE AND SOFTWARE LIMITATIONS 29

APPENDIX B A/D CONVERTERS AND RESOLUTION 31

APPENDIX C EMERGENT STEM CORRECTION FOR LIQUID-IN-GLASS THERMOMETERS 33

APPENDIX D RESISTANCE VERSUS TEMPERATURE FOR INDUSTRIAL PLATINUM RTDS 35

APPENDIX E CALIBRATION AND VERIFICATION EQUIPMENT 37

APPENDIX F REQUIRED ACCURACY IN MEASURED TEMPERATURE, PRESSURE, AND DENSITY FOR DESIRED ACCURACY OF CORRECTION FACTORS CTL AND CPL 41

APPENDIX G UNCERTAINTY CALCULATIONS 57

Figures

  1. Typical ELM System 5

  2. Example of System Uncertainty Calculation 6

  3. 100 Ohm RTD Tolerance Plots 23

B-1 A/D Counts vs. Sensor Input Showing Support for Over/Under

Range Regions 31

    1. Example of System Uncertainty Calculation 57

    2. Nonlinearity Example for NGL 58

Tables

  1. Coefficients of Thermal Expansion for Steel (Gc, Ga, Gl) 16

  2. Modulus of Elasticity for Steel Containers, E 17

B-1 A/D Converter Resolutions in Percent of Full Scale 31

    1. Temperature Tolerance in °F for Generalized Crude Oil and JP4 to Maintain Accuracy in CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 6A 42

    2. Temperature Tolerance in °F for Generalized Crude Oil and JP4 to Maintain Accuracy in CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 24A . . . 42

    3. Temperature Tolerance in °C for Generalized Crude Oil and JP4 to Maintain Accuracy in CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 54A . . . 42

    4. Gravity Tolerance in °API for Generalized Crude Oil and JP4 to Maintain

      Accuracy in CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 6A 43

    5. Relative Density Tolerance for Hydrocarbon Liquids to Maintain Accuracy in

      CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 24A 43

    6. Density Tolerance for Hydrocarbon Liquids to Maintain Accuracy in CTL of

      ±0.02 Percent Using API MPMS Chapter 11.1, Table 54A 43

    7. Temperature Tolerance in °F for Generalized Products to Maintain Accuracy

      in CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 6B 44



    8. Temperature Tolerance in °F for Generalized Products to Maintain Accuracy

      in CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 24B 44

    9. Temperature Tolerance in °C for Generalized Products to Maintain Accuracy

      in CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 54B 44

    10. Gravity Tolerance in °API for Generalized Products to Maintain Accuracy in

      CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 6B 45

    11. Relative Density Tolerance for Generalized Products to Maintain Accuracy in

      CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 24B 45

    12. Density Tolerance for Generalized Products to Maintain Accuracy in CTL of

      ±0.02 Percent Using API MPMS Chapter 11.1, Table 54B 45

    13. Temperature Tolerance in °F for Lubricating Oils to Maintain Accuracy in

      CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 6D 46

    14. Temperature Tolerance in °C for Lubricating Oils to Maintain Accuracy in

      CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 54D 46

    15. Gravity Tolerance in °API for Lubricating Oils to Maintain Accuracy in

      CTL of ±0.02 Percent Using API MPMS Chapter 11.1, Table 6D 47

    16. Density Tolerance for Lubricating Oils to Maintain Accuracy in CTL of

      ±0.02 Percent Using API MPMS Chapter 11.1, Table 54D 47

    17. Temperature Tolerance in °F for Light Hydrocarbons to Maintain Accuracy in

      CTL of ±0.05 Percent Using GPA Research Report 148 48

    18. Temperature Tolerance in °C for Light Hydrocarbons to Maintain Accuracy in

      CTL of ±0.05 Percent Using GPA Research Report 148 48

    19. Relative Density Tolerance for Light Hydrocarbons to Maintain Accuracy in

      CTL of ±0.05 Percent Using GPA Research Report 148 49

    20. Relative Density Tolerance for Light Hydrocarbons to Maintain Accuracy in

      CTL of ±0.05 Percent Using GPA Research Report 148 49

    21. Pressure Tolerance in PSI for Hydrocarbon Liquids to Maintain Accuracy in

      CPL of ±0.02 Percent Using API MPMS Chapter 11.2.1 50

    22. Pressure Tolerance in kPa for Hydrocarbon Liquids to Maintain Accuracy in

      CPL of ±0.02 Percent Using API MPMS Chapter 11.2.1M 50

    23. Temperature Tolerance in °F for Hydrocarbon Liquids to Maintain Accuracy

      in CPL of ±0.02 Percent Using API MPMS Chapter 11.2.1 51

    24. Temperature Tolerance in °C for Hydrocarbon Liquids to Maintain Accuracy

      in CPL of ±0.02 Percent Using API MPMS Chapter 11.2.1M 51

    25. Gravity Tolerance in °API for Hydrocarbon Liquids to Maintain Accuracy

      in CPL of ±0.02 Percent Using API MPMS Chapter 11.2.1 52

    26. Density Tolerance for Hydrocarbon Liquids to Maintain Accuracy in CPL of

      ±0.02 Percent Using API MPMS Chapter 11.2.1M 52

    27. Pressure Tolerance in PSI for Hydrocarbon Liquids to Maintain Accuracy in

      CPL of ±0.02 Percent Using API MPMS Chapter 11.2.2 53

    28. Pressure Tolerance in kPa for Hydrocarbon Liquids to Maintain Accuracy in

      CPL of ±0.02 Percent Using API MPMS Chapter 11.2.2M 53

    29. Temperature Tolerance in °F for Hydrocarbon Liquids to Maintain Accuracy

      in CPL of ±0.02 Percent Using API MPMS Chapter 11.2.2 54

    30. Temperature Tolerance in °C for Hydrocarbon Liquids to Maintain Accuracy

      in CPL of ±0.02 Percent Using API MPMS Chapter 11.2.2M 54

    31. Relative Density Tolerance for Hydrocarbon Liquids to Maintain Accuracy in

      CPL of ±0.02 Percent Using API MPMS Chapter 11.2.2 55

    32. Density Tolerance for Hydrocarbon Liquids to Maintain Accuracy in CPL of

±0.02 Percent Using API MPMS Chapter 11.2.2M 55

G-1 ELM System Uncertainty Example 60

Chapter 21—Flow Measurement Using Electronic Metering Systems Section 2—Electronic Liquid Volume Measurement Using Positive Displacement and Turbine Meters


  1. Scope

    1. GENERAL

      1. This standard provides guidance for effective utiliza- tion of electronic liquid measurement systems for custody transfer measurement of liquid hydrocarbons:

        1. Within the scope and field of application of API MPMS

          Chapter 12.2.

        2. Which are single-phase liquids at measurement conditions.

        3. For systems utilizing turbine or positive displacement meters.

        4. For systems using on-line CTL and CPL compensation.

      2. The procedures and techniques discussed in this doc- ument are recommended for use with new measurement applications. Liquid measurement using existing equipment and techniques not in compliance with this standard may have a higher uncertainty than liquid measurement based on the recommendations contained in this document.


        1.2 ELECTRONIC LIQUID MEASUREMENT (ELM)

        The term “electronic liquid measurement,” or ELM, will be freely used throughout this document to denote liquid mea- surement using electronic metering systems. (Also see 3.20.)


  2. Referenced Publications

    If the wording of this document conflicts with a referenced standard, the referenced standard will govern.

    API

    Manual of Petroleum Measurement Standards

    Chapter 1 “Vocabulary”

    Chapter 4 Section 2 “Conventional Pipe Provers” Chapter 4 Section 3 “Small Volume Provers”

    Chapter 4 Section 6 “Pulse Interpolation”

    Chapter 5 Section 2 “Measurement of Liquid Hydro-

    carbons by Displacement Meters” Chapter 5 Section 3 “Measurement of Liquid Hydro-

    carbons by Turbine Meters” Chapter 5 Section 4 “Accessory Equipment for Liquid

    Meters”

    Chapter 5 Section 5 “Fidelity and Security of Flow

    Measurement Pulsed-Data Trans- mission Systems”


    Chapter 11 “Physical Properties Data” Chapter 12 Section 2 “Calculation of Petroleum Quanti-

    ties Using Dynamic Measurement Methods and Volume Correction Factors”

    Chapter 13 “Statistical Aspects of Measuring and Sampling”

    Chapter 14 Section 6 “Continuous Density Measurement” Chapter 21 Section 1 “Electronic Gas Measurement” RP 500 Classification of Locations for

    Electrical Installations at Petro-

    leum Facilities Classified as Class 1, Division 1 and Division 2

    ASTM1

    D5002 Test Methods for Density and Rel- ative Density of Crude Oil by Dig- ital Density Analyzer


  3. Definitions and Symbols

    1. INTRODUCTION

      The purpose of these definitions is to clarify the terminol- ogy used in the discussion of this standard only. The defini- tions are not intended to be an all-inclusive directory of terms used within the measurement industry, nor are they intended to conflict with any standards currently in use.


    2. WORDS AND TERMS

    3. accounting period: A duration of time usually of fixed length, such as a day or week, or the period of time required to transfer all or part of a batch.

    4. analog to digital (A/D) converter: A signal proces- sor that converts electrical analog signals to a corresponding digital number.

    5. accuracy: The extent to which the results of a calcu- lation or the readings of an instrument approach the true value.

    6. audit trail: The record of an electronic liquid measure- ment (ELM) system containing verification or calibration measurements for all tertiary and secondary devices, actual specifications for the primary device, constant values, times and dates of any changes affecting reported volumes and all

Chapter 7 Section 2 “Dynamic Temperature Determi-

nation”

Chapter 9 “Density Determination”

1American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, Pennsylvania 19428.

1