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API RP 10B-5 (R2020) Recommended Practice on Determination of Shrinkage and Expansion of Well Cement Formulations at Atmospheric Pressure, First Edition

standard by American Petroleum Institute, 04/01/2005

Full Description

This standard provides the methods for the testing of well cement formulations to determine the dimension changes during the curing process (cement hydration) at atmospheric pressure only. This is a base document, because under real well cementing conditions shrinkage and expansion take place under pressure and different boundary conditions.

This edition of API RP 10B-5 is the identical national adoption of ISO 10426-5, Petroleum and natural gas industries-Cements and materials for well cementing- Part 5: Determination of shrinkage and expansion of well cement formulations at atmospheric pressure.

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Recommended Practice on Determination of Shrinkage and Expansion of Well Cement Formulations at Atmospheric Pressure

ANSI/API RECOMMENDED PRACTICE 10B-5 FIRST EDITION, APRIL 2005


REAFFIRMED, AUGUST 2020


ISO 10426-5:2003 (Identical), Petroleum and natural gas industries—Cements and materials for well cementing—Part 5: Determination of shrinkage and expansion of well cement formulations at atmospheric pressure




Special Notes

API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.

API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations under local, state, or federal laws.

Information concerning safety and health risks and proper precautions with respect to particular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety data sheet.

Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.

Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. Sometimes a one-time extension of up to two years will be added to this review cycle. This publication will no longer be in effect five years after its publication date as an operative API standard or, where an extension has been granted, upon republication. Status of the publication can be ascertained from the API Standards department telephone (202) 682-8000. A catalog of API publications, programs and services is published annually and updated biannually by API, and available through Global Engineering Documents, 15 Inverness Way East, M/S C303B, Englewood, CO 80112-5776.

This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this standard or comments and questions concerning the procedures under which this standard was developed should be directed in writing to the Director of the Standards department, American Petroleum Institute, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001. Requests for permission to reproduce or translate all or any part of the material published herein should be addressed to the Director, Business Services.

API standards are published to facilitate the broad availability of proven, sound engineering and operating practices. These standards are not intended to obviate the need for applying sound engineering judgment regarding when and where these standards should be utilized. The formulation and publication of API standards is not intended in any way to inhibit anyone from using any other practices.

Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


These materials are subject to copyright claims of ISO, ANSI and API.

All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services,

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Copyright © 2005 American Petroleum Institute


API Foreword

This standard shall become effective on the date printed on the cover but may be used voluntarily from the date of distribution.

Standards referenced herein may be replaced by other international or national standards that can be shown to meet or exceed the requirements of the referenced standard.

This American National Standard is under the jurisdiction of the API Subcommittee on Well Cements Sc10. This standard is considered identical to the English version of ISO 10426-5:2004. ISO 10426-5 was prepared by Technical Committee ISO/TC 67, SC 3 drilling completion and well cements.

API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any federal, state, or municipal regulation with which this publication may conflict.

Suggested revisions are invited and should be submitted to API, Standards department,

200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001, standards@api.org.


Contents


Page

API Foreword ii

Foreword iv

Introduction v

  1. Scope 1

  2. Normative references 1

  3. Terms and definitions 1

  4. Sampling 2

  5. Determination of shrinkage or expansion under conditions of free access of water at

    atmospheric pressure — Annular ring test 2

  6. Determination of bulk shrinkage or expansion under impermeable condition and

atmospheric pressure — Membrane test 9

Bibliography 13


Foreword


ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.


International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.


The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.


Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.


ISO 10426-5 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 3, Drilling and completion fluids, and well cements.


ISO 10426 consists of the following parts, under the general title Petroleum and natural gas industries — Cements and materials for well cementing:


  • Part 1: Specification


  • Part 2: Testing of well cements


  • Part 3: Testing of deepwater well cement formulations


  • Part 4: Preparation and testing of foamed cement slurries at atmospheric pressure


  • Part 5: Determination of shrinkage and expansion of well cement formulations at atmospheric pressure


    Introduction


    Dimensional changes in oil- and gas-well cements after placement, phenomena often referred to as shrinkage, (when the dimensional change corresponds to a decrease in cement volume) have often been used to explain various wellbore phenomena including


  • a microannulus, leading to a bad bond as demonstrated by the bond log;


  • interzonal communication, resulting in costly remedial operations;


  • lack of a hydraulic seal when utilizing cement inflatable packers.


    Attempts have been made to find additives that decrease cement shrinkage (shrinkage being a fundamental characteristic of Portland cement) The best solution for shrinkage thus far has been the identification of additives that favour the expansion of the cement. However, even if cement expands dimensionally, it will still shrink internally. In this case, the bulk expansion of the cement sample is simply superimposed on an inner shrinkage that will affect the porosity of the sample.


    Shrinkage and expansion in cement result from the formation of hydration products having a density different from the compounded density of the reaction components. This can result in the following:


  • change in pore volume;


  • change in pore pressure;


  • change in sample dimensions;


  • change in internal stress.


In a closed cell with a non-deformable boundary, the volume of hydrates produced during the chemical reaction is less than the volume of dry compounds plus water. The change in volume of hydrates will be referred to as inner hydration shrinkage. The change in the sample dimensions will be referred to as bulk shrinkage or expansion. Bulk shrinkage and expansion of cement refer to the result of the measurement of linear dimensional change or volume change. The volume to which all volume changes are related is the volume of the slurry immediately after mixing and emplacement in the experimental equipment.


In this part of ISO 10426, units are given as SI, and where practical, U.S. Customary units are included in brackets for information.


Users of this part of ISO 10426 should be aware that further or differing requirements might be needed for individual applications. This part of ISO 10426 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details.


This part of ISO 10426 is based on API Technical Report 10TR 2 [1].



Petroleum and natural gas industries — Cements and materials for well cementing —

Part 5:

Determination of shrinkage and expansion of well cement formulations at atmospheric pressure


  1. Scope


    This part of ISO 10426 provides the methods for the testing of well cement formulations to determine the dimension changes during the curing process (cement hydration) at atmospheric pressure only. This is a base document, because under real well cementing conditions shrinkage and expansion take place under pressure and different boundary conditions.


  2. Normative references


    The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.


    ISO 10426-2:2003, Petroleum and natural gas industries — Cements and materials for well cementing — Part 2: Testing of well cements


  3. Terms and definitions


For the purposes of this document, the following terms and definitions apply.


3.1

bulk expansion

increase in the external volume or dimensions of a cement sample


3.2

bulk shrinkage

decrease in the external volume or dimensions of a cement sample


3.3

hydration shrinkage

difference in the volume between the hydration products and the volume of the dry cement, additives and water