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API HF1 Hydraulic Fracturing Operations-Well Construction and Integrity Guidelines, First Edition

standard by American Petroleum Institute, 10/01/2009

Full Description

The purpose of this guidance document is to provide guidance and highlight industry recommended practices for well construction and integrity for wells that will be hydraulically fractured. The guidance provided here will help to ensure that shallow groundwater aquifers and the environment will be protected, while also enabling economically viable development of oil and natural gas resources. This document is intended to apply equally to wells in either vertical, directional, or horizontal configurations.

Maintaining well integrity is a key design principle and design feature of all oil and gas production wells. Maintaining well integrity is essential for the two following reasons.

1) To isolate the internal conduit of the well from the surface and subsurface environment. This is critical in protecting the environment, including the groundwater, and in enabling well drilling and production.

2) To isolate and contain the well's produced fluid to a production conduit within the well. Although there is some variability in the details of well construction because of varying geologic, environmental, and operational settings, the basic practices in constructing a reliable well are similar. These practices are the result of operators gaining knowledge based on years of experience and technology development and improvement. These experiences and practices are communicated and shared via academic training, professional and trade associations, extensive literature and documents and, very importantly, industry standards and recommended practices.

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Hydraulic Fracturing Operations— Well Construction and Integrity Guidelines


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API GUIDANCE DOCUMENT HF1 FIRST EDITION, OCTOBER 2009



Special Notes

API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


Users of this guidance document should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.


API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations to comply with authorities having jurisdiction.


Information concerning safety and health risks and proper precautions with respect to particular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety datasheet.


Where applicable, authorities having jurisdiction should be consulted.


Work sites and equipment operations may differ. Users are solely responsible for assessing their specific equipment and premises in determining the appropriateness of applying the publication. At all times users should employ sound business, scientific, engineering, and judgment safety when using this publication.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.


Copyright © 2009 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


Shall: As used in a publication, “shall” denotes a minimum requirement in order to conform to the publication.


Should: As used in a publication, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


iii


Contents


Page

  1. Scope 1

  2. Normative References 1

  3. General Principles 2

    1. Protecting Groundwater and the Environment 2

    2. Well Design and Construction 2

    3. The Drilling and Completion Process 4

  4. Casing Guidance 4

  5. Cementing the Casing 5

    1. General 5

    2. Cement Selection 7

    3. Zone Isolation 7

    4. Cementing Practices 7

    5. Casing Centralizers 8

  6. Well Logging and Other Testing 8

    1. General 8

    2. Open-hole Well Logging 9

    3. Cement Integrity (Cased-hole) Logging 9

    4. Other Testing and Information 10

  7. Well Construction Guidelines 10

    1. General 10

    2. Conductor Casing 10

    3. Surface Casing. 11

    4. Intermediate Casing 12

    5. Production Casing 12

    6. Horizontal Wells 13

  8. Perforating 14

  9. Hydraulic Fracturing 15

    1. General 15

    2. Horizontal Fractures 16

    3. Vertical Fractures. 16

    4. Hydraulic Fracturing Process 16

    5. Hydraulic Fracturing Equipment and Materials 18

  10. Data Collection, Analysis, and Monitoring 18

    1. General 18

    2. Baseline Assessment 20

    3. “Mini frac” Treatment and Analysis 20

    4. Monitoring During Hydraulic Fracturing Operations 20

    5. Post-hydraulic Fracturing Monitoring Techniques 21

    6. Post-completion Monitoring 22

Bibliography 23


v


Figures

Page

  1. Typical Well Schematic 5

  2. Cementing the Casing. 6

  3. Example of a Horizontal and Vertical Well 13

  4. Perforation 14

  5. Illustration of a Fractured and a Nonfractured Well 15

  6. Least Principal Stress is in the Vertical Direction Resulting in a Horizontal Fracture 17

  7. Least Principal Stress in the Horizontal Direction, Vertical Fracture 17

  8. Schematic of Typical Fracturing Process 19

Hydraulic Fracturing Operations—Well Construction and Integrity Guidelines


  1. Scope

    The purpose of this guidance document is to provide guidance and highlight industry recommended practices for well construction and integrity for wells that will be hydraulically fractured. The guidance provided here will help to ensure that shallow groundwater aquifers and the environment will be protected, while also enabling economically viable development of oil and natural gas resources. This document is intended to apply equally to wells in either vertical, directional, or horizontal configurations.


    Many aspects of drilling, completing, and operating oil and natural gas wells are not addressed in this document but are the subject of other API documents and industry literature (see Bibliography). Companies should always consider these documents, as applicable, in planning their operations.


    Maintaining well integrity is a key design principle and design feature of all oil and gas production wells. Maintaining well integrity is essential for the two following reasons.


    1. To isolate the internal conduit of the well from the surface and subsurface environment. This is critical in protecting the environment, including the groundwater, and in enabling well drilling and production.


    2. To isolate and contain the well’s produced fluid to a production conduit within the well.


      Although there is some variability in the details of well construction because of varying geologic, environmental, and operational settings, the basic practices in constructing a reliable well are similar. These practices are the result of operators gaining knowledge based on years of experience and technology development and improvement. These experiences and practices are communicated and shared via academic training, professional and trade associations, extensive literature and documents and, very importantly, industry standards and recommended practices.


  2. Normative References

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.


API Specification 5B, Specification for Threading, Gauging, and Thread Inspection of Casing, Tubing, and Line Pipe Threads


API Specification 5CT/ISO 11960, Specification for Casing and Tubing


API Specification 10A/ISO 10426-1, Specification for Cements and Materials for Well Cementing


API Recommended Practice 10B-2/ISO 10426-2, Recommended Practice for Testing Well Cements


API Recommended Practice 10D-2/ISO 10427-2, Recommended Practice for Centralizer Placement and Stop Collar Testing


API Technical Report 10TR1, Cement Sheath Evaluation


API Technical Report 10TR4, Technical Report on Considerations Regarding Selection of Centralizers for Primary Cementing Operations



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