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API Std 2000 Venting Atmospheric and Low-Pressure Storage Tanks: Nonrefrigerated and Refrigerated, Includes Errata (1999)

standard by American Petroleum Institute, 04/01/1998

Full Description

This standard covers the normal and emergency vapor venting requirements for abovegroud liquid petroleum or petroleum products storage tanks, and abovegroud and underground refrigerated storage tanks designed for operatin at pressures from vacuum through 15 pounds per squre inch gauge (1.034 bar gauge).

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2000/E5 Text


Venting Atmospheric and Low-Pressure Storage Tanks

Nonrefrigerated and Refrigerated


API STANDARD 2000

FIFTH EDITION, APRIL 1998





API ENVIRONMENTAL, HEALTH AND SAFETY MISSION AND GUIDING PRINCIPLES


The members of the American Petroleum Institute are dedicated to continuous efforts to improve the compatibility of our operations with the environment while economically developing energy resources and supplying high quality products and services to consum- ers. We recognize our responsibility to work with the public, the government, and others to develop and to use natural resources in an environmentally sound manner while protecting the health and safety of our employees and the public. To meet these responsibilities, API members pledge to manage our businesses according to the following principles using sound science to prioritize risks and to implement cost-effective management practices:


  • To recognize and to respond to community concerns about our raw materials, prod- ucts and operations.

  • To operate our plants and facilities, and to handle our raw materials and products in a manner that protects the environment, and the safety and health of our employees and the public.

  • To make safety, health and environmental considerations a priority in our planning, and our development of new products and processes.

  • To advise promptly, appropriate of?cials, employees, customers and the public of information on signi?cant industry-related safety, health and environmental hazards, and to recommend protective measures.

  • To counsel customers, transporters and others in the safe use, transportation and dis- posal of our raw materials, products and waste materials.

  • To economically develop and produce natural resources and to conserve those resources by using energy ef?ciently.

  • To extend knowledge by conducting or supporting research on the safety, health and environmental effects of our raw materials, products, processes and waste materials.

  • To commit to reduce overall emissions and waste generation.

  • To work with others to resolve problems created by handling and disposal of hazard- ous substances from our operations.

  • To participate with government and others in creating responsible laws, regulations and standards to safeguard the community, workplace and environment.

  • To promote these principles and practices by sharing experiences and offering assis- tance to others who produce, handle, use, transport or dispose of similar raw materi- als, petroleum products and wastes.


Venting Atmospheric and Low-Pressure Storage Tanks

Nonrefrigerated and Refrigerated


Manufacturing, Distribution and Marketing Department


API STANDARD 2000

FIFTH EDITION, APRIL 1998



SPECIAL NOTES


API publications necessarily address problems of a general nature. With respect to partic- ular circumstances, local, state, and federal laws and regulations should be reviewed.

API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations under local, state, or fed- eral laws.

Information concerning safety and health risks and proper precautions with respect to par- ticular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety data sheet.

Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or prod- uct covered by letters patent. Neither should anything contained in the publication be con- strued as insuring anyone against liability for infringement of letters patent.

Generally, API standards are reviewed and revised, reaf?rmed, or withdrawn at least every

?ve years. Sometimes a one-time extension of up to two years will be added to this review cycle. This publication will no longer be in effect ?ve years after its publication date as an operative API standard or, where an extension has been granted, upon republication. Status of the publication can be ascertained from the API Manufacturing, Distribution and Marketing Department [telephone (202) 682-8000]. A catalog of API publications and materials is pub- lished annually and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005. This document was produced under API standardization procedures that ensure appropri- ate noti?cation and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this standard or com- ments and questions concerning the procedures under which this standard was developed should be directed in writing to the director of the Manufacturing, Distribution and Market- ing Department, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the material pub-

lished herein should also be addressed to the director.

API standards are published to facilitate the broad availability of proven, sound engineer- ing and operating practices. These standards are not intended to obviate the need for apply- ing sound engineering judgment regarding when and where these standards should be utilized. The formulation and publication of API standards is not intended in any way to inhibit anyone from using any other practices.

Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such prod- ucts do in fact conform to the applicable API standard.


All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher,

API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005.

Copyright ? 1998 American Petroleum Institute


FOREWORD


This standard covers the normal and emergency vapor venting requirements for above- ground liquid petroleum storage tanks and aboveground and underground refrigerated stor- age tanks designed for operation at pressures from vacuum through 15 pounds per square inch gauge (1.034 bar gauge). Discussed in this standard are the causes of overpressure or vacuum; determination of venting requirements; means of venting; selection, installation, and maintenance of venting devices; and testing and marking of relief devices.

This standard has been developed from the accumulated knowledge and experience of quali?ed engineers in the petroleum-processing industry and its related industries. The vapor venting requirements in this standard are based on studies using hexane. Intended for petro- leum products, this standard may be applied to other materials; however, sound engineering analysis and judgment should be used whenever this standard is applied to other materials.

Engineering studies of a particular tank may indicate that the appropriate venting capacity for the tank is not the venting capacity estimated in accordance with this standard. The many variables associated with tank venting requirements make it impractical to set forth de?nite, simple rules that are applicable to all locations and conditions. Larger venting capacities may be required on tanks in which liquid is heated, on tanks that receive liquid from wells or traps, and on tanks that are subjected to pipeline surges. Larger venting capacities may also be required on tanks that use ?ame arresters or have other restrictions that may build up pres- sure under certain conditions.

This standard does not apply to external ?oating roof tanks or free vented internal ?oating roof tanks.

API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any federal, state, or municipal regulation with which this publication may con?ict.

Suggested revisions are invited and should be submitted to the director of the Manufactur- ing, Distribution and Marketing Department, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005.


IMPORTANT INFORMATION CONCERNING USE OF ASBESTOS OR ALTERNATIVE MATERIALS


Asbestos is speci?ed or referenced for certain components of the equipment described in some API standards. It has been of extreme usefulness in minimizing ?re hazards associated with petroleum processing. It has also been a universal sealing material, compatible with most re?ning ?uid services.

Certain serious adverse health effects are associated with asbestos, among them the serious and often fatal diseases of lung cancer, asbestosis, and mesothelioma (a cancer of the chest and abdominal linings). The degree of exposure to asbestos varies with the prod- uct and the work practices involved.

Consult the most recent edition of the Occupational Safety and Health Administration (OSHA), U.S. Department of Labor, Occupational Safety and Health Standard for Asbestos, Tremolite, Anthophyllite, and Actinolite, 29 Code of Federal Regulations Section 1910.1001; the U.S. Environmental Protection Agency, National Emission Standard for Asbestos, 40 Code of Federal Regulations Sections 61.140 through 61.156; and the U.S. Environmental Protection Agency (EPA) rule on labeling requirements and phased banning of asbestos products (Sections 763.160-179).

There are currently in use and under development a number of substitute materials to replace asbestos in certain applications. Manufacturers and users are encouraged to develop and use effective substitute materials that can meet the speci?cations for, and operating requirements of, the equipment to which they would apply.

SAFETY AND HEALTH INFORMATION WITH RESPECT TO PARTICULAR PRODUCTS OR MATERIALS CAN BE OBTAINED FROM THE EMPLOYER, THE MANUFACTURER OR SUPPLIER OF THAT PRODUCT OR MATERIAL, OR THE MATERIAL SAFETY DATA SHEET.


CONTENTS


Page

0 INTRODUCTION 1

  1. SCOPE 1

  2. REFERENCES 1

    1. Standards 1

    2. Other References 1

  3. DEFINITION OF TERMS 1

  4. NONREFRIGERATED ABOVEGROUND TANKS 2

    1. General 2

    2. Causes of Overpressure or Vacuum 2

    3. Determination of Venting Requirements 4

    4. Means of Venting 12

    5. Selection, Installation, and Maintenance of Venting Devices 13

    6. Testing and Marking of Venting Devices 15

  5. REFRIGERATED ABOVEGROUND AND BELOWGROUND TANKS 17

    1. General 17

    2. Causes of Overpressure or Vacuum 17

    3. Determination of Venting Requirements 19

    4. Means of Venting 21

    5. Selection, Installation, and Maintenance of Venting Devices 25

    6. Testing and Marking of Venting Devices 26

APPENDIX A BASIS OF THE NORMAL VENTING FOR TABLES 1 AND 2 27

APPENDIX B BASIS OF EMERGENCY VENTING FOR TABLES 3 AND 5 29

APPENDIX C TYPES AND OPERATING CHARACTERISTICS OF

VENTING DEVICES 33

Figures

1 Typical Ratio Limits for Capacity Testing of Venting Devices Using the

Coef?cient of Discharge Method 16

B-1 Curve for Determining Requirements for Emergency Venting During

Fire Exposure 31

    1. Open Vent 33

    2. Side-by-Side Pressure/Vacuum Vent 35

    3. Large Weight-Loaded Emergency Vent 35

    4. Direct-Acting Vents 36

    5. Capacity/Overpressure Characteristic of Vent 37

    6. Pilot-Operated Pressure Vent (Single Diaphragm) 38

    7. Pilot-Operated Pressure/Vacuum (Double Diaphragm) 39


v

Page


Tables

1A Normal Venting Requirements (SCFH of Air per Barrel per Hour of Liquid Flow) A. English Units 4

1B Normal Venting Requirements (Nm3/hr of Air per Cubic Meter

per Hour of Liquid Flow)

B. Metric Units 5

2A Requirements for Thermal Venting Capacity

  1. English Units 6

    2B Requirements for Thermal Venting Capacity

  2. Metric Units 7

3A Emergency Venting Required for Fire Exposure Versus Wetted Surface Area

  1. English Units 9

    3B Emergency Venting Required for Fire Exposure Versus Wetted Surface Area

  2. Metric Units 9

4A Environmental Factors for Nonrefrigerated Aboveground Tanks

  1. English Units 10

    4B Environmental Factors for Nonrefrigerated Aboveground Tanks

  2. Metric Units 11

5A Emergency Venting Required for Fire Exposure Versus Wetted Surface Area

  1. English Units 22

    5B Emergency Venting Required for Fire Exposure Versus Wetted Surface Area

  2. Metric Units 22

6A Environment Factors for Refrigerated Aboveground and Partially Belowground Tanks

  1. English Units 23

    6B Environment Factors for Refrigerated Aboveground and Partially Belowground Tanks

  2. Metric Units 24

C-1 Operating Characteristics of Venting Devices 34

Venting Atmospheric and Low-Pressure Storage Tanks


0 Introduction

The venting requirements provided in this standard are based on studies of hexane stored in steel tanks. Sound engi- neering judgment should be applied when extrapolating these results to other liquids and nonmetallic tanks.

Detailed engineering studies of a particular tank and its operating conditions may indicate that the appropriate vent- ing capacity for the tank is not the venting capacity estimated in accordance with this standard. If a tank?s operating condi- tions could deviate from those used in developing this stan- dard, detailed engineering studies should be performed.


  1. Scope

    This standard covers the normal and emergency vapor venting requirements for aboveground liquid petroleum or petroleum products storage tanks and aboveground and underground refrigerated storage tanks designed for operation at pressures from vacuum through 15 pounds per square inch gauge (1.034 bar gauge). Discussed in this standard are the causes of overpressure or vacuum; determination of venting requirements; means of venting; selection, installation, and maintenance of venting devices; and testing and marking of relief devices.


  2. References

    Unless otherwise speci?ed, the referenced sections of the most recent editions or revisions of the following standards, codes, and speci?cations shall, to the extent speci?ed herein, form a part of this standard.


    1. STANDARDS

      API

      Std 620 Design and Construction of Large, Welded, Low-Pressure Storage Tanks

      Std 650 Welded Steel Tanks for Oil Storage

      Std 2510 Design and Construction of Lique?ed Petroleum Gas (LPG) Installations

      ASME1

      PTC 19.5 Fluid Meters: Interim Supplement on Instruments and Apparatus, Part II?

      ?Application?

      PTC 25 Pressure Relief Devices

      Boiler & Pressure Vessel Code, Section VIII, Division 1, Rules for Construction of Pressure Vessels


      1American Society of Mechanical Engineers, 345 East 47th Street, New York, New York 10017

      1


    2. OTHER REFERENCES

      API

      RP 520 Sizing, Selection, and Installation of Pres- sure-Relieving Devices in Re?neries, Part I

      ??Sizing and Selection?

      RP 521 Guide for Pressure-Relieving and Depres- suring Systems

      RP 576 Inspection of Pressure-Relieving Devices

      Publ 2210 Flame Arresters for Vents of Tanks Storing Petroleum Products

      RP 2350 Over?ll Protection for Petroleum Storage Tanks

      Bull 2521 Use of Pressure-Vacuum Vent Valves for Atmospheric Pressure Tanks to Reduce Evaporation Loss


  3. Definition of Terms

    For the purposes of this standard, the following de?nitions apply:

    1. accumulation: The pressure increase in a tank over its maximum allowable working pressure when the vent valve is relieving (expressed in pressure units or percentage of the maximum allowable working pressure). Maximum allowable accumulations are typically established by applicable codes for operating and ?re contingencies.

    2. barrel: A liquid unit of measure equal to 42 US gallons (0.159 cubic meters).

    3. BTU: British Thermal Unit, a unit of heat that will increase the temperature of one pound of water one degree Fahrenheit.

    4. emergency venting: The venting required when an abnormal condition, such as ruptured internal heating coils or an external ?re, exists either inside or outside of a tank.

    5. nonrefrigerated tank: A container that stores mate- rial in a liquid state without the aid of refrigeration either by evaporation of the tank contents or by a circulating refrigera- tion system. Generally, the storage temperature will be close to or higher than ambient temperature.

    6. normal venting: The venting required because of operational requirements or atmospheric changes.

    7. overpressure: The pressure increase at the valve inlet above the set pressure, when the valve is relieving, expressed in pressure units or as a percentage of the set pres- sure. It is the same as accumulation when the valve is set at the maximum allowable working pressure and the inlet pip- ing losses are zero.