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API RP 17V (R2020)

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API RP 17V (R2020) Recommended Practice for Analysis, Design, Installation, and Testing of Safety Systems for Subsea Applications, First Edition. Includes Errata.

standard by American Petroleum Institute, 03/01/2015

Full Description

This RP presents recommendations for designing, installing, and testing a process safety system for subsea applications. The basic concepts of subsea safety systems are discussed and protection methods and requirements of the system are outlined.

For the purposes of this RP, 'subsea system' includes all process components from the wellhead (and surface controlled subsurface safety valve [SCSSV]) to upstream of the boarding shutdown valve. For gas injection, water injection, and gas lift systems, the shutdown valve is within the scope of API 17V. This also includes the chemical injection system.

Subsea systems within the scope of this document include:subsea trees (production and injection), flowlines, and SCSSVs;chemical injection lines;manifolds;subsea separation;subsea boosting; subsea compression;flowlines;gas lift;high integrity pressure protection system (HIPPS);subsea isolation valves;risers;hydraulic power unit.
The safety system includes valves and flow control devices in the production system. The safety system also includes sensors installed in the production system to detect abnormal conditions and allow corrective action to be taken (whether manual or automatic).

The intention is to design subsea safety systems to meet the requirements of IEC 61511; this document supplements these requirements.

Procedures for testing common safety devices are presented with recommendations for test data, test frequency, and acceptable test tolerances.

Instrumentation logic circuits are not discussed since these should be left to the discretion of the designer as long as the recommended safety functions are accomplished. Rotating machinery is considered in this RP as a unitized process component as it interfaces with the subsea safety system. When rotating machinery (such as a pump or compressor) is installed as a unit consisting of several process components, each component may be analyzed as prescribed in this RP.

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Recommended Practice for Analysis, Design, Installation, and Testing of Safety Systems for Subsea Applications


API RECOMMENDED PRACTICE 17V FIRST EDITION, FEBRUARY 2015


ERRATA 1, JULY 2015


REAFFIRMED, JUNE 2020




Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


Classified areas may vary depending on the location, conditions, equipment, and substances involved in any given situation. Users of this Recommended Practice should consult with the appropriate authorities having jurisdiction.


Users of this Recommended Practice should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.


Copyright © 2015 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification.


This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


iii


Contents


Page

  1. Scope 1

    1. General 1

    2. Organization of Technical Content 3

    3. Government Codes, Rules, and Regulations 3

  2. Normative References 3

  3. Terms, Definitions, Acronyms, and Abbreviations 4

    1. Safety Device Symbols and Identification 4

    2. Terms and Definitions 4

    3. Acronyms and Abbreviations 8

  4. Introduction to Safety Analysis and System Design 10

    1. Purpose and Objectives 10

    2. Safety Flow Chart 10

    3. Safety System Operation 11

    4. Premises for Basic Analysis and Design 11

  5. Protection Concepts and Safety Analysis 13

    1. Introduction 13

    2. Protection Concepts 13

    3. Safety Analysis 20

    4. Analysis and Design Procedure Summary 21

Annex A (normative) Process Component Analysis 22

Annex B (normative) Support Systems 55

Annex C (normative) Testing and Reporting Procedures 56

Bibliography 62

Figures

  1. API RP 17V Scope 1

  2. Safety Flow Chart–Subsea Production Facility 12

    1. Recommended Safety Devices for Typical Trees and Flowline Segment 22

    2. Recommended Safety Devices for a Typical Subsea Water Injection Tree 25

    3. Recommended Safety Devices for a Typical Subsea Gas Injection Tree 25

    4. Recommended Safety and Subsea Isolation Devices for a Typical Downhole Chemical Injection

      System 28

    5. Recommended Safety and Subsea Isolation Devices for a Typical Chemical Injection System

      Above Production Master Valve 29

    6. Production Manifold 32

    7. Recommended Safety Devices for a Typical Subsea Separator 33

    8. Recommended Safety Devices for a Typical Subsea Boosting Pump 37

    9. Recommended Safety Devices for a Typical Subsea Compressor 39

    10. Recommended Safety Devices and Subsea Isolation for Gas Lifting a Manifold via an External Gas

      Lift Line 43

      v

      Contents

    11. Recommended Safety Devices and Subsea Isolation for Gas Lifting a Subsea Flowline or Riser via

      Page

      an External Gas Lift Line 44

    12. Recommended Safety Devices for Gas Lifting a Subsea Well through the Casing String via an

      External Gas Lift Line 46

    13. Recommended Safety Devices for Gas Lifting a Riser via Coil Tubing Contained within the Riser 49


Tables

    1. SAT–Production Trees and Flowline Segment. 23

    2. SAC–Production Trees and Flowline Segment 24

    3. SAT–Injection Trees and Flowlines 26

    4. SAC–Injection Trees and Flowlines 27

    5. SAT–Chemical Injection Lines 30

    6. SAC–Chemical Injection Lines 30

    7. SAT–Manifold 32

    8. SAC–Manifold 32

    9. SAT–Subsea Separators 34

    10. SAC–Subsea Separators 35

A.1 SAT–Subsea Boosting 38

    1. SAC–Subsea Boosting 38

    2. SAT–Compressors 40

    3. SAC–Compressors 41

    4. SAT–Gas Lift of Subsea Flowlines, Risers, and Manifolds via an External Gas Lift Line or Umbilical . . 44

    5. SAC–Gas Lift of Subsea Flowlines, Risers, and Manifolds via an External Gas Lift Line or Umbilical . 45

    6. SAT–Gas Lift of Subsea Well(s) through the Casing String via an External Gas Lift Line 47

    7. SAC–Gas Lift of Subsea Well(s) through the Casing String via an External Gas Lift Line 47

    8. SAT–Gas Lift of Risers via a Gas Lift Line Contained within the Riser 50

    9. SAC–Gas Lift of Risers via a Gas Lift Line Contained within the Riser 50

    10. SAT–HIPPS 52

    11. SAC–HIPPS 52

    12. SAT–SSIV 53

    13. SAC–SSIV 53

C.1 Safety Device Test Data 61


vi


Introduction


This recommended practice (RP) presents a systematization of proven practices for providing a basic safety system for subsea applications. Proper application of these practices, along with good design, maintenance, and operation of the entire production facility can provide an operationally safe system.


vii


Recommended Practice for Analysis, Design, Installation, and Testing of Safety Systems for Subsea Applications


1 Scope

1.1 General


This recommended practice (RP) presents recommendations for designing, installing, and testing a process safety system for subsea applications. The basic concepts of subsea safety systems are discussed and protection methods and requirements of the system are outlined.


API 14C

For the purposes of this RP, ‘subsea system’ includes all process components from the wellhead (and surface controlled subsurface safety valve [SCSSV]) to upstream of the boarding shutdown valve. For gas injection, water injection, and gas lift systems, the shutdown valve is within the scope of API 17V. This also includes the chemical injection system. Refer to Figure 1.


API 17V

Figure 1—API RP 17V Scope


1