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API Spec 20C

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API Spec 20C Closed Die Forgings for Use in the Petroleum and Natural Gas Industry, First Edition, Includes Addendum 1 (2014)

standard by American Petroleum Institute, 10/01/2009

Full Description

Specifies requirements and gives recommendations for the design, qualification, and production of closed-die forgings for use in API service components in the petroleum and natural gas industries when referenced by an applicable equipment standard or otherwise specified as a requirement for compliance.API 20C is applicable to equipment used in the oil and natural gas industries where service conditions warrant the use of closed-die forgings. Examples include pressure containing or load-bearing components.This standard establishes requirements for four forging specification levels (FSL). These FSL designations define different levels of forged product technical, quality and qualification requirements.

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Closed Die Forgings for Use in the Petroleum and Natural Gas Industry


API SPECIFICATION 20C

FIRST EDITION, OCTOBER 2009 EFFECTIVE DATE: APRIL 1, 2010

ADDENDUM 1, JULY 2014



Closed Die Forgings for Use in the Petroleum and Natural Gas Industry


Upstream Segment


API SPECIFICATION 20C

FIRST EDITION, OCTOBER 2009 EFFECTIVE DATE: APRIL 1, 2010

ADDENDUM 1, JULY 2014



Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.


Copyright © 2009 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification.


This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


iii


Contents


Page

  1. Scope 1

    1. Purpose 1

    2. Applicability 1

    3. Forging Specification Levels (FSLs) 1

  2. Normative References 1

  3. Terms, Definitions, Acronyms, and Abbreviations 2

    1. Terms and Definitions 2

    2. Acronyms and Abbreviations 6

  4. Limits of Forging Qualifications 6

    1. General 6

      4.2 FSL-1 7

      4.3 FSL-2 7

      4.4 FSL-3 8

      4.5 FSL-4 8

  5. Forging Qualification Testing 8

    1. Qualification Sample Product 8

    2. Examination Procedure 8

    3. Mechanical Testing 9

    4. Metallographic Examination 9

    5. Acceptance of the Qualification Sample Product 10

    6. Records of Qualification 10

  6. Production of Qualified Forgings 10

    1. Qualification of Procurement Sources for Starting Material 10

    2. Material Specifications 11

    3. Design and Maintenance of Forging Dies and Equipment 11

    4. Manufacturing Procedure Specification (MPS) 12

    5. Process Control Variables 12

    6. Forging Production 13

    7. Inspection, Quality Control, Marking, and Documentation 13

    8. Traceability 14

    9. Record Retention 15

    10. Handling, Storage, and Shipping 15

Annex A (informative) Use of the API Monogram by Licensees 16

Bibliography 20

Tables

  1. Material Grades 7

  2. As-forged Weight Range Classes 7

  3. Modified JK Inclusion Rating Limits 10


v


Closed Die Forgings for Use in the Petroleum and Natural Gas Industry


  1. Scope

    1. Purpose


      This standard specifies requirements and gives recommendations for the design, qualification, and production of closed die forgings for use in API service components in the petroleum and natural gas industries when referenced by an applicable equipment standard or otherwise specified as a requirement for compliance.


    2. Applicability


      This standard is applicable to equipment used in the oil and natural gas industries where service conditions warrant the use of closed die forgings. Examples include pressure-containing or load-bearing components.


    3. Forging Specification Levels (FSLs)


      This standard establishes requirements for four FSLs. These FSL designations define different levels of forged product technical, quality, and qualification requirements.


  2. Normative References

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.


API Specification 6A, Specification for Wellhead and Christmas Tree Equipment


ASTM A370 1, Standard Test Methods and Definitions for Mechanical Testing of Steel Products


ASTM A604, Standard Practice for Macroetch Testing of Consumable Electrode Remelted Steel Bars and Billets


ASTM E10, Standard Test Method for Brinell Hardness of Metallic Materials ASTM E18, Standard Test Methods for Rockwell Hardness of Metallic Materials ASTM E45, Standard Test Method for Determining the Inclusion Content of Steel

ASTM E110, Standard Test Method for Indentation Hardness of Metallic Materials by Portable Hardness Testers


ASTM E112, Standard Test Methods for Determining Average Grain Size


ASTM E381, Standard Method of Macroetch Testing Steel Bars, Billets, Blooms, and Forgings


ISO 2859-1 2, Sampling procedures for inspection by attributes—Part 1: Sampling plans indexed by acceptance quality limit (AQL) for lot-by-lot inspection


NCSL Z540.3 3, Requirements for the Calibration of Measuring and Test Equipment


  1. ASTM International, 100 Barr Harbor Drive, West Conshohocken, Pennsylvania 19428, www.astm.org.

  2. International Organization for Standardization, 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, www.iso.org.

  3. NCSL International, 2995 Wilderness Place, Suite 107, Boulder, Colorado 80301-5404, www.ncsli.org.

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