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API RP 9B Application Care, and use of Wire Rope for Oil Field Service, Thirteenth Edition, Includes Errata 1, Errata 2

standard by American Petroleum Institute, 10/01/2011

Full Description

This recommended practice covers typical wire rope applications for the oil and gas industry.

Typical practices in the application of wire rope to oil field service are indicated in Table 1, which shows the sizes and constructions commonly used. Because of the variety of equipment designs, the selection of other constructions than those shown is justifiable.

In oilfield service, wire rope is often referred to as wire line or cable. For the purpose of clarity, these various expressions are incorporated in this recommended practice.

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Application, Care, and Use of Wire Rope for Oil Field Service


API RECOMMENDED PRACTICE 9B THIRTEENTH EDITION, OCTOBER 2011


ERRATA, APRIL 2012

ERRATA 2, JANUARY 2013




Application, Care, and Use of Wire Rope for Oil Field Service


Upstream Segment


API RECOMMENDED PRACTICE 9B THIRTEENTH EDITION, OCTOBER 2011


ERRATA, APRIL 2012

ERRATA 2, JANUARY 2013




Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


Users of this Recommended Practice should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.


Copyright © 2011 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification.


This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


iii


  1. Scope 1

  2. Field Care and use of Wire Rope 2

    1. Handling on Reel 2

    2. Handling during Installation 2

    3. Care of Wire Rope 4

    4. Seizing 9

    5. Poured Sockets 11

    6. Attachment of Clips 11

    7. Casing-line and Drilling-line Reeving Practice 14

  3. Recommended Design Features 14

    1. Importance of Design 14

    2. Socket Baskets 14

    3. Material for Sheave Grooves 14

    4. Bearings 14

    5. Diameter of Drums 14

    6. Drum Grooves 17

    7. Diameter of Sheaves 17

    8. Sheave Grooves 19

  4. Evaluation of Rotary Drilling Line 21

    1. Total Service Performed 21

    2. Round-trip Operations 22

    3. Drilling Operations 24

    4. Coring Operations 25

    5. Setting Casing Operations 25

    6. Short Trip Operations 26

    7. Other Operations 26

    8. Evaluation of Service 26

    9. Rotary Drilling Line Ton-Mile Calculators 26

    10. Rotary Drilling Line Service Record Form 26

  5. Cutoff Practice for Rotary Drilling Lines 28

    1. Service Life 28

    2. Initial Length of Line 28

    3. Service Goal 29

    4. Variations in Line Services 30

    5. Cutoff Length 30

  6. Field Troubles and Their Causes 30

    1. General 30

Bibliography 32

Figures

  1. Efficiency of Wire Rope Reeving for Multiple Sheave Blocks Cases A, B, and C (Fast Line

    and Efficiency Factors for Derricks, Booms, etc.) 6

  2. Efficiency of Wire Rope Reeving for Multiple Sheave Blocks Cases D and E (Fast Line

    and Efficiency Factors for Derricks, Booms, etc.) 7

  3. Efficiencies of Wire Ropes Bent Around Stationary Sheaves (Static Stresses Only) 8

  4. Fatigue Fractures in Outer Wires Caused by the Formation of Martensite 9

    v


  5. Putting a Seizing on a Wire Rope 10

  6. Correct Method of Attaching Clips to Wire Rope 13

  7. Incorrect Methods of Attaching Clips to Wire Rope 13

  8. Typical Reeving Diagram for a 14-Line String-Up with 8-Sheave Crown Block and 7-Sheave

    Traveling Block: Left Hand Reeving (See Arrangement No. 1 in Table 5) 15

  9. Relative Service for Various DT/d Ratios for Sheaves 19

  10. New Sheave Grooves 21

  11. Use of Sheave Gage 22

  12. Facsimile of Rotary Drilling Line Service Record Form 27

  13. Relationship between Rotary-line Initial Length and Service Life 28


Tables

  1. Typical Sizes and Construction of Wire Rope for Oilfield Service 1

  2. Minimum Design Factors 4

  3. Attachment of Clips 12

  4. Attachment of Double Saddle Clips 13

  5. Recommended Reeving Arrangements for 14, 12, 10, 9, and 6-Line String-Ups Using

    8-Sheave Crown Blocks with 7-Sheave Traveling Blocks, 7-Sheave Crown Blocks with

    6-Sheave Traveling Blocks, and 6-Sheave Crown Blocks with 5-Sheave Traveling Blocks 16

  6. Sheave-Diameter Factors 18

  7. Relative Bending Life Factors for Various Construction 18

  8. Grove Radii for Sheaves 20

  9. Ton-Mile Goal per Foot of Rope 29

  10. Field Troubles and Their Causes 30

Application, Care, and Use of Wire Rope for Oil Field Service


1 Scope

This recommended practice (RP) covers typical wire rope applications for the oil and gas industry.


Typical practices in the application of wire rope to oil field service are indicated in Table 1, which shows the sizes and constructions commonly used. Because of the variety of equipment designs, the selection of constructions other than those shown is justifiable.


In oilfield service, wire rope is often referred to as wire line or cable. For the purpose of clarity, these various expressions are incorporated in this recommended practice.


Table 1—Typical Sizes and Construction of Wire Rope for Oilfield Service


Service and Well Depth

Wire Rope Diameter


Wire Rope Description

(in.)

(mm)


Rod and tubing lines

1/2 through 11/8


13 through 29

626WS RR or LR IWRC

631WS swaged RR or LR IWRC

Rod hanger lines

1/4

6.5

619 RR FC


Sand lines


1/4 through 5/8


6.5 through 16

67 bright or galvanized RR FC 57 bright or galvanized RR FC

57 swaged bright or galvanized FC


Drilling lines


7/8 through 2


22 through 52

619S RR IWRC

626WS RR IWRC

(May have compacted strands and/or be plastic impregnated.)

Winch lines

5/8 through 11/8

16 through 29

626WS or 631WS or 636WS RR IWRC

Horsehead pumping- units lines

1/2 through 11/8

13 through 29

619 class or 636 class FC or IWRC

Offshore anchorage lines

7/8 through 23/4

22 through 70

619 class bright/galvanized/drawn galvanized RR IWRC

13/8 through 43/4

35 through 122

636 class bright/galvanized/drawn galvanized RR IWRC


Mast raising lines

Up through 13/8

Up through 35

619 class RR IWRC

Over 13/8


Over 35

636 class RR IWRC

836 class compacted strand RR IWRC

Guideline tensioner line

3/4

19

625FW RR IWRC


Riser tensioner lines


11/2 through 3


38 through 76

636 class RL IWRC 836 class RL IWRC

(May have compacted strands and/or be plastic impregnated.)

These are general recommendations and may be modified due to operating conditions, rig requirements and/or rope characteristics. Consult your rope supplier for assistance.

Abbreviations:

FW Filler wire RR (sZ) Right regular lay a LL (sS) Left lang lay b FC Fiber Core

S Seale LR (zS) Left regular lay c RA (aZ) Right alternate lay d IWRC Independent wire rope core WS Warrington Seale RL (zZ) Right lang lay e LA (aS) Left alternate lay f

a Sometimes referred to as right-hand ordinary (designated RHO) and right regular lay (designated RRL).

b Sometimes referred to as left-hand langs (designated LHL) or left lang lay (designated LLL).

c Sometimes referred to as left-hand ordinary (designated LHO) and left regular lay (designated LRL).

d Formerly designated RAL.

e Sometimes referred to as right-hand langs (designated RHL) or right lang lay (designated RLL).

f Formerly designated LAL.



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