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API Std 20H

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API Std 20H Heat Treatment Services - Batch Type for Equipment Used in the Petroleum and Natural Gas Industry, First Edition

standard by American Petroleum Institute, 10/01/2015

Full Description

This standard specifies requirements for the qualification of suppliers of heat treatment services used in the manufacture of equipment for the petroleum and natural gas industries.

This standard is applicable to suppliers providing heat treatment services where API product standards require such services or otherwise specified as a requirement for conformance. The requirements of this standard apply to batch heat treatment operations that establish or affect the final mechanical properties and include stress relief operations. This standard applies to carbon steel, low-alloy steel, stainless steel, and nickel-base alloys. Case hardening, induction hardening, and flame hardening are not covered by this standard.

This standard establishes the requirements for three heat treatment specification levels (HSLs). These HSL designations define different levels of heat treatment technical, quality, and qualification requirements.

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Heat Treatment Services—Batch Type for Equipment Used in the Petroleum and Natural Gas Industry


API STANDARD 20H

FIRST EDITION, OCTOBER 2015




Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


Users of this Standard should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.


Copyright © 2015 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification


This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


iii


  1. Scope 1

    1. Purpose 1

    2. Applicability 1

    3. Heat Treatment Specification Levels (HSLs) 1

  2. Normative References 1

  3. Terms, Definitions, Acronyms, and Abbreviations 1

    1. Terms and Definitions 1

    2. Acronyms and Abbreviations 2

  4. Heat Treatment Supplier Qualification 2

    1. General 2

    2. Qualification Requirements 3

    3. Heat Treatment Specification Levels 4

    4. Processing Class 4

  5. Responsibilities and Duties 5

  6. Personnel Training Requirements 5

  7. Heat Treatment Facility Capability 5

    1. General 5

    2. Identification and Traceability 5

  8. Heat Treatment Equipment Temperature Uniformity Survey (TUS) and Calibration 6

    1. Calibration 6

    2. HSL-1 and HSL-2 Furnace TUS and Instrumentation Calibration 6

    3. HSL-3 Furnace TUS and Instrumentation Calibration 8

    4. Records 10

  9. Heat Treatment Procedures 10

    1. Furnace Atmosphere 10

    2. Process Validation 10

  10. Furnace Loading 10

  11. Heat Treatment Quench Requirements 11

  12. Heat Treatment Equipment Maintenance 12

  13. Manufacturing Process Specification 12

    1. General 12

    2. Heat Treatment Variables 13

    3. Quench Variables 13

    4. Inspection and Test Requirements 13

  14. Heat Treatment Records 14

    1. General 14

    2. Document Control 14

    3. Records to be Maintained by Heat Treatment Supplier 14

    4. Requirements for Heat Treatment Certificates 14

    5. Record Retention 15

  15. Handling, Storage, and Shipping 15

    v


  16. Minimum Facility Requirements 15

Annex A Sample Heat Treatment Facility Capability Forms 16


Tables

  1. Processing Classes and Material Grades 3

  2. Processing Class Qualification Limitations 3

  3. Minimum Facility Requirements 15


Figures

  1. Thermocouple locations—Rectangular furnace (working zone) 7

  2. Thermocouple locations—Cylindrical furnace (working zone) 7


Heat Treatment Services—Batch Type for Equipment Used in the Petroleum and Natural Gas Industry


  1. Scope

    1. Purpose


      This standard specifies requirements for the qualification of suppliers of heat treatment services used in the manufacture of equipment for the petroleum and natural gas industries.


    2. Applicability


      This standard is applicable to suppliers providing heat treatment services where API product standards require such services or otherwise specified as a requirement for conformance. The requirements of this standard apply to batch heat treatment operations that establish or affect the final mechanical properties and include stress relief operations. This standard applies to carbon steel, low-alloy steel, stainless steel, and nickel-base alloys. Case hardening, induction hardening, and flame hardening are not covered by this standard.


    3. Heat Treatment Specification Levels (HSLs)


      This standard establishes the requirements for three heat treatment specification levels (HSLs). These HSL designations define different levels of heat treatment technical, quality, and qualification requirements.


  2. Normative References

    The following referenced document is indispensable for the application of this standard. For undated references, the latest edition of the referenced document, including any amendments, apply.


    SAE AMS2750 1, Pyrometry


  3. Terms, Definitions, Acronyms, and Abbreviations

    For purposes of this standard, the following terms, definitions, and acronyms apply.


    1. Terms and Definitions


3.1.1

acceptance criteria

Defined limits placed on characteristics of materials, processes, products, or services.


3.1.2

case hardening

A generic term covering several processes applicable to steel that change the chemical composition of the surface layer by absorption of carbon, nitrogen, or a mixture of the two and, by diffusion, create a concentration gradient. The result is a thin layer on the surface that is harder than the metal beneath it. The processes commonly used are carburizing and quench hardening, cyaniding, nitriding, and carbon nitriding.


3.1.3

final inspection

The final visual examination and documentation release of the heat-treated material.


1 SAE International, 400 Commonwealth Drive, Warrendale, Pennsylvania 15096-0001, www.sae.org.

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