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API Spec 12P

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API Spec 12P Specification for Fiberglass Reinforced Plastic Tanks, Fourth Edition

standard by American Petroleum Institute, 02/01/2016

Full Description

This specification covers material, design, fabrication, and testing requirements for fiberglass-reinforced plastic (FRP) tanks. Only shop-fabricated, vertical, cylindrical tanks are covered. Tanks covered by this specification are intended for aboveground and atmospheric pressure service. Unsupported cone bottom tanks are outside the scope of this specification.

This specification is designed to provide the petroleum industry with various standard sizes of FRP tanks. Because of the versatility of FRP tanks, the user shall be responsible for determining the suitability of FRP tanks for the intended service.

This specification applies to new tanks. The requirements may be applied to existing tanks at the discretion of the owner/operator.

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Specification for Fiberglass Reinforced Plastic Tanks


API SPECIFICATION 12P

FOURTH EDITION, FEBRUARY 2016 EFFECTIVE DATE: AUGUST 1, 2016




Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


Classified areas may vary depending on the location, conditions, equipment, and substances involved in any given situation. Users of this Specification should consult with the appropriate authorities having jurisdiction.


Users of this Specification should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.


API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations to comply with authorities having jurisdiction.


Information concerning safety and health risks and proper precautions with respect to particular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety data sheet.


Where applicable, authorities having jurisdiction should be consulted.


Work sites and equipment operations may differ. Users are solely responsible for assessing their specific equipment and premises in determining the appropriateness of applying the Specification. At all times users should employ sound business, scientific, engineering, and judgment safety when using this Specification.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.


Copyright © 2015 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification.


This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


Contents


Page

  1. Scope 1

    1. General 1

    2. Compliance 1

  2. Normative References 1

  3. Terms and Definitions 3

  4. Material 4

    1. General 4

    2. Resin 4

    3. Reinforcing Material 5

    4. Surfacing Material 5

    5. Appurtenances 5

    6. Bolting Materials 5

  5. Design 5

    1. General 5

    2. Shell Design—Chop-spray 5

    3. Shell Design—Filament Wound and Chop-hoop 7

    4. Shell Design—Laminate Construction 7

    5. Bottom Knuckle Radius Design 8

    6. Bottom-to-Shell Joint (Chop-spray) Design 9

    7. Bottom Strength 9

    8. Geometry 9

    9. Roof Laminate Construction 9

    10. Cleanout 9

    11. Nozzles 9

    12. Cutout Reinforcements 10

    13. Appurtenances 12

    14. Walkway, Ladder, Lifting, Hold-down, and Tie-down Lugs 12

    15. Downcomer Pipe 12

    16. Gauge/Thief Hatches 12

    17. Design Considerations for Potential Electrostatic Hazards 12

    18. Grounding 13

  6. Venting Requirements 14

    1. Normal Venting 14

    2. Emergency Venting 14

  7. Fabrication and Testing 15

    1. Fabrication 15

    2. Hydrostatic Testing 15

    3. Quality Control Tests 16

    4. Optional Tests 16

    5. Painting 16

  8. Marking 16

Contents

Page

Annex A (informative) Use of API Monogram by Licensees 18

Annex B (informative) Recommended Installation and Handling 21

Annex C (normative) Walkways, Stairways, and Ladders 22

Annex C (normative) FRP Tank Data Sheet (With Tank Nozzle Location Guide) 25


Figures

  1. Bottom Knuckle of Flat-bottom Tank 8

  2. Closed Top FRP Tank Dimensions 11

  3. Typical Gauge/Thief Hatch Opening 13

  4. Example of Suspended Static Conductor Bond to Grounding System 14

  5. Metal Nameplate Format 17


Tables

  1. Tank Dimensions 6

  2. Dimensions of Manways 10


Specification for Fiberglass Reinforced Plastic Tanks


  1. Scope

    1. General


      This specification covers material, design, fabrication, and testing requirements for fiberglass-reinforced plastic (FRP) tanks. Only shop-fabricated, vertical, cylindrical tanks are covered. Tanks covered by this specification are intended for aboveground and atmospheric pressure service. Unsupported cone bottom tanks are outside the scope of this specification.


      This specification is designed to provide the petroleum industry with various standard sizes of FRP tanks. Because of the versatility of FRP tanks, the user shall be responsible for determining the suitability of FRP tanks for the intended service.


      NOTE The consequences of exposing FRP tanks to high temperatures created by exposure fires should be considered. This material loses strength as the temperature increases. FRP tanks should be suitably protected against fire exposure or so located that any spills resulting from the failure of these materials could not unduly expose persons, buildings, structures, or other equipment to the possible fire incident.


    2. Compliance


      1. The manufacturer is responsible for complying with all of the provisions of this specification. The purchaser is responsible defining their specific requirements in the Data Sheet. The purchaser may make any investigation necessary to be satisfied with compliance by the manufacturer and may reject any material that does not comply with this specification.


        NOTE The purchaser is encouraged to arrange for inspection independent of the inspection furnished by the manufacturer, and the purchaser’s inspector should follow closely all the details of shop fabrication and testing herein specified that affect the integrity and safety of the completed structure.


      2. If specified by the purchaser on the Data Sheet, the tank shall be constructed in accordance with API Q1 and the API Monogram Program (see Annex A).


      3. This specification applies to new tanks. The requirements may be applied to existing tanks at the discretion of the owner/operator.


  2. Normative References

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.


API Recommended Practice 545, Recommended Practice for Lightning Protection of Aboveground Storage Tanks for Flammable or Combustible Liquids


API Standard 2000, Venting Atmospheric and Low-pressure Storage Tanks


API Recommended Practice 2003, Protection Against Ignitions Arising Out of Static, Lightning, and Stray Currents


AISC 1 Steel Construction Manual


1 American Institute of Steel Construction, One East Wacker Drive Suite 700, Chicago, IL 60601-1802, www.aisc.org.


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