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API MPMS Chapter 12.1 Part 2 API Manual of Petroleum Measurement Standards Chapter 12 - Calculation of Petroleum Quantities, Section 1 - Calculation of Static Petroleum Quantities, Part 2 - Calculation Procedures for Tank Cars, Second Edition

Handbook / Manual / Guide by American Petroleum Institute, 02/01/2018

Full Description

This standard describes the standardized method for calculating target loading quantities and actual loading quantities of liquids in tank cars. Also explained are the factors required for the calculations. This information is applicable to all crude oils, petroleum products, and petrochemicals (including LPGs and other liquefied gases) transported by rail tank car. It does not cover any products loaded or measured as solids. It defines the terms required to understand the calculations, and provides instructions for their use; includes thirteen calculation examples in Appendix E.

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Manual of Petroleum Standards Chapter 12—Calculation of Petroleum Quantities

Section 1—Calculation of Static Petroleum Quantities


Part 2—Calculation Procedures for Tank Cars


SECOND EDITION, FEBRUARY 2018




Special Notes


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Neither API nor any of API’s employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API’s employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to ensure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


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Copyright © 2018 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


The verbal forms used to express the provisions in this document are as follows.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the standard.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the standard.


May: As used in a standard, “may” denotes a course of action permissible within the limits of a standard. Can: As used in a standard, “can” denotes a statement of possibility or capability.

This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


iii


Contents


Page

  1. Scope 1

  2. Normative References 1

  3. Terms, Definitions, Acronyms, and Abbreviations 1

    1. General 1

    2. Acronyms and Abbreviations 6

  4. Required Data Acquisition 7

    1. General 7

    2. Tank Car Data 7

    3. Product Data 8

  5. Actual Loaded Quantity Calculations 11

    1. General 11

    2. General Purpose Cars 11

    3. Pressure Cars 11

    4. Vapor Space Heel 12

    5. Overload check 12

  6. Rounding 12

    1. Data Level 12

    2. Rounding of Numbers 13

Annex A (normative) Loading Target Quantity Calculations 14

Annex B (informative) Calculation of Tank Car Shell Expansion/Contraction with Temperature 19

Annex C (informative) Calculation of Tank Car Shell Expansion with Pressure 21

Annex D (informative) Calculation of Magnetic Gauge Offsets 22

Annex E (informative) Tank Car Reconciliation 28

Annex F (informative) Calculation Examples 30

Bibliography 53

Figures

    1. Magnetic Float Gauge 22

    2. Derivation of a Spherical Volume Segment or Bowl 26

    1. Butene Static Scale—BOL Difference 28

    2. Actual Tare Minus Stenciled Weight 29

Tables

1 Significant Digits 13

B.1 Shell Temperature (°F) Tank Car Volume Correction Factors 20

C.1 Pressure (psig) Expansion Table for a Typical (D = 120 in., t = 11/16-in. mild steel) Pressure Car . . . 21

    1. Temperature Offset for a Reference Relative Density of 0.50000 26

    2. Temperature Offset for a Reference Relative Density of 1.0000 26

    1. Outage Liquid Capacity Table—Loading Target Calculation—Volume Limitation 30

    2. Outage Liquid Capacity Table—Actual Loaded Calculation 31

    3. Outage Liquid Capacity Table—Loading Target Calculation—Weight Limitation 33

    4. Outage Liquid Capacity Table with Nozzle Height Included—Loading Target Calculation

      —Volume Limitation 34

      v

      Contents

    5. Example 5: Outage Liquid Capacity Table with Nozzle Height Included—Actual Loaded

      Page

      Calculation 36

    6. Outage Vapor Capacity Table—Loading Target Calculation—Volume Limitation 37

    7. Outage Vapor Capacity Table—Loading Target Calculation—Understated Loading Temperature . . 38

    8. Outage Vapor Capacity Table—Actual Loaded Calculation 39

    9. Outage Vapor Capacity Table—Actual Loaded Calculation—Overstated Target Loading Temperature Results in Overloading by Volume 41

    10. Outage Vapor Capacity Table—Pressure Car Target Loading Calculation—Summer Loading 42

    11. Outage Vapor Capacity Table—Pressure Car Target Loading Calculation—Winter Loading 43

    12. Outage Vapor Capacity Table—Pressure Car Target Loading Calculation—Summer Loading 45

    13. Innage Liquid Capacity Table—Loading Target Calculation—Volume Limitation 46

    14. Tank Car Capacity Table 48

    15. Tank Car Capacity Table 49

    16. Tank Car Capacity Table 50

    17. Tank Car Capacity Table 51

    18. Tank Car Capacity Table 52


vi


Introduction


This chapter of the Manual of Petroleum Measurement Standards describes the standardized method for calculating target loading quantities and actual loaded quantities of liquids in tank cars. Also addressed within this chapter is an explanation of the factors required for the calculations.


vi


Chapter 12—Calculation of Petroleum Quantities Section 1—Calculation of Static Petroleum Quantities Part 2—Calculation Procedures for Tank Cars


  1. Scope

    This chapter is applicable to all crude oils, petroleum products, and petrochemicals (including LPGs and other liquefied gases) transported by rail tank car. It does not cover any products loaded or measured as solids. It defines the terms required to understand the calculations and provides instructions for their use. The cars are assumed to be on level ground.


  2. Normative References

    The following referenced documents are indispensable for the application of this document. For dated references, only edition cited applies. For undated references, the latest edition of the referenced document applies (including any addenda or errata, or both).


    API Manual of Petroleum Measurement Standards (MPMS) Chapter 1, Vocabulary


    API Manual of Petroleum Measurement Standards (MPMS) Chapter 3.2, Tank Car Measurement


    API Manual of Petroleum Measurement Standards (MPMS) Chapter 10, Sediment and Water


    API Manual of Petroleum Measurement Standards (MPMS) Chapter 11.2.4, Temperature Correction for the Volume of NGL and LPG, Tables 23E, 24E, 53E, 54E, 59E, and 60E


    API Manual of Petroleum Measurement Standards (MPMS) Chapter 11.2.5, A Simplified Vapor Pressure Correlation for Commercial NGLs


    API Manual of Petroleum Measurement Standards (MPMS) Chapter 12.2, Calculation of Petroleum Quantities Using Dynamic Measurement Methods and Volumetric Correction Factors


    ASTM D1555, Standard Test Method for Calculation of Volume and Weight of Industrial Aromatic Hydrocarbons and Cyclohexane


  3. Terms, Definitions, Acronyms, and Abbreviations

For the purposes of this document, the following terms and definitions apply. Terms of more general use (i.e. API Gravity, Density, etc.) may be found in API MPMS Chapter 1.


3.1 General


3.1.1

capacity table adjustment factor

CTAF

Correction applied to capacity table volumes.


3.1.2

closed loading or closed unloading

The manway remains closed or covered during loading or unloading.


1