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API RP 17G5

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API RP 17G5 Subsea Intervention Workover Control Systems, First Edition

standard by American Petroleum Institute, 11/01/2019

Full Description

This document provides the requirements for the design, manufacture, and testing of intervention workover control system (IWOCS) equipment typically used in a thru-blowout preventer intervention riser system and an open-water intervention riser system.

Some requirements in this document are specific to the execution of end user?defined safety functions. This document defines ?safety class control functions? used to operate safety class devices. This document provides guidance on the determination of safety class control functions based on the end user?provided safety functions.

Blowout prevention (BOP) control systems are outside the scope of this Recommended Practice and typically are not connected to the IWOCS.

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Subsea Intervention Workover Control Systems


API RECOMMENDED PRACTICE 17G5 FIRST EDITION, NOVEMBER 2019





Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API’s employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API’s employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to ensure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be used. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Classified areas may vary depending on the location, conditions, equipment, and substances involved in any given situation. Users of this Recommended Practice should consult with the appropriate authorities having jurisdiction.


Users of this Recommended Practice should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for conforming to all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001.


Copyright © 2019 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


The verbal forms used to express the provisions in this document are as follows.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the standard.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the standard.


May: As used in a standard, “may” denotes a course of action permissible within the limits of a standard. Can: As used in a standard, “can” denotes a statement of possibility or capability.

This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 200 Massachusetts Avenue, Suite 1100, Washington, DC 20001. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 200 Massachusetts Avenue, Suite 1100, Washington, DC 20001.


Suggested revisions are invited and should be submitted to the Standards Department, API, 200 Massachusetts Avenue, Suite 1100, Washington, DC 20001, standards@api.org.


iii


Contents


Page

  1. Scope 1

  2. Normative References 4

  3. Definitions and Abbreviations 4

    1. Terms and Definitions 4

    2. Abbreviated Terms 7

  4. Equipment Requirements 8

    1. General 8

    2. Surface Equipment 10

    3. Subsea Equipment 14

    4. Software and Configuration 16

  5. Materials and Fabrication 17

  6. Testing 17

    1. General 17

    2. Validation Testing 17

    3. Factory Acceptance Testing 17

  7. Marking, Packaging, Storage, and Shipping 18

  8. Quality 18

  9. Documentation 18

    1. Equipment Documentation 18

    2. System Documentation 19

Annex A (normative) System Requirements 21

Annex B (informative) Equipment Specification Datasheets 27

Annex C (normative) IWOCS Umbilicals 32

Figures

  1. Typical TBIRS Control System 2

  2. Typical OWIRS Control System 3

  3. Typical IWOCS Deployment Methods 3

Tables

  1. Equipment Typically Controlled by Intervention System Type 1

  2. Equipment References, Codes, and Standards 9


v


Subsea Intervention Workover Control Systems


1 Scope


This document provides the requirements for the design, manufacture, and testing of intervention workover control system (IWOCS) equipment. Blowout prevention (BOP) control systems are outside the scope of this Recommended Practice and typically are not connected to the IWOCS.


Some requirements in this document are specific to the execution of end user–defined safety functions. It is the end users’ responsibility to define the safety functions (i.e. timed sequence of events to operate a safety class device) as an input to this document. This document defines “safety class control functions” used to operate safety class devices. Annex A provides guidance on the determination of safety class control functions based on the end user–provided safety functions.


This document identifies the IWOCS equipment typically used in a thru-blowout preventer intervention riser system (TBIRS) and an open-water intervention riser system (OWIRS); see API 17G for more details on these systems and associated components. The IWOCS equipment described in this document may be used for other system types. Table 1 lists equipment typically controlled by an IWOCS. Refer to Figure 1 and Figure 2 for example IWOCS block diagrams for both system types.


Table 1—Equipment Typically Controlled by Intervention System Type


TBIRS

OWIRS

Surface tree

Surface tree

Lubricator valve

Lubricator valve

Retainer valve

Retainer valve

Subsea test tree assembly (SSTTA)

Emergency disconnect package

Tubing hanger running tool

Well Control Package

Tubing hanger or tree re-entry spool

Tree running tool

Downhole monitoring and flow control functions

Subsea tree

SCSSV and associated downhole functions

Downhole monitoring and flow control functions

External IWOCS for tree control

SCSSV


IWOCS equipment may be configured in one of the control system architectures listed below. It is not the intent of this document to mandate the type of control system architecture used for a given application.


  • Direct hydraulic control system (see 3.1.2 for definition);

  • Discrete hydraulic control system (see 3.1.3 for definition);

  • Electro-hydraulic (EH) control system (see 3.1.4 for definition);

  • Multiplex (MUX) control system (see 3.1.7 for definition).