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API Spec 19ICD

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API Spec 19ICD Inflow Control Devices. First Edition

standard by American Petroleum Institute, 05/01/2020

Full Description

This specification provides requirements and guidelines for inflow control devices (ICDs) for both production and injection, as defined herein, for use in the petroleum and natural gas industry. This specification provides requirements for the functional specification and technical specification, including design, design verification and validation, materials, documentation and data control, and quality requirements.

Products covered by any other API specification, such as sand screens and sliding sleeves are not included. Also not included are externally controlled downhole devices including interval control valves (ICVs). This specification does not cover the connections to the well conduit, the effects of corrosion, or ICDs designated for use in thermal recovery applications. Installation, application, and operation of these products are outside the scope of this specification.

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Inflow Control Devices


API SPECIFICATION 19ICD FIRST EDITION, MAY 2020


Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API’s employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API’s employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be used. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001-5571.


Copyright © 2020 American Petroleum Institute

ii

Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


The verbal forms used to express the provisions in this specification are as follows:


  • the term “shall” denotes a minimum requirement to conform to the standard;


  • the term “should” denotes a recommendation or that which is advised but not required to conform to the standard;


  • the term “may” is used to express permission or a provision that is optional;


  • the term “can” is used to express possibility or capability.


ThisdocumentwasproducedunderAPIstandardizationproceduresthatensureappropriatenotificationandparticipation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


For API Monogram Program licensees and APIQR Program registrants, this standard shall become effective on the

program date printed on the cover but may be used voluntarily from the date of publication.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every 5 years. A one-time extension of up to 2 years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001.


Suggested revisions are invited and should be submitted to the Standards Department, API, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001, standards@api.org.


This specification was initiated using Recommended Practice - Inflow Control Devices (ICDs) provided by the

Advanced Well Equipment Standards group.


iii

Contents


Page

  1. Scope 1

  2. Normative References 1

  3. Terms, Definitions, and Abbreviations 2

    1. Terms and Definitions 2

    2. Abbreviations 6

  4. Functional Specification 7

    1. General 7

    2. ICD Type Description 7

    3. Well Parameters 8

    4. Operational Parameters 8

    5. Environmental Compatibility 9

    6. Compatibility with Related Well Equipment 9

    7. Design Validation Grades 10

    8. Quality Levels 10

  5. Technical Specification 10

    1. General 10

    2. Technical Characteristics 10

    3. Design Requirements 11

    4. Design Verification 12

    5. Design Validation Requirements 13

  6. Supplier/Manufacturing Requirements 15

    1. General 15

    2. Documentation and Data Control 15

    3. Product Identification 17

    4. Quality Requirements 18

Annex A (informative) Reserved for Future Use 25

Annex B (informative) ICD Joint Components and Screen Attributes 26

Annex C (normative) Test Article, Test Fixture and Instrumentation Requirements 27

Annex D (normative) Cavitation Testing 30

Annex E (normative) Validation Test Requirements—ICD Flow Performance Test 33

Annex F (normative) Validation Test Requirements—Device Erosion Test 36

Annex G (normative) Validation Test Requirements—Mud Flow Initiation Test and Sediment Plugging Test 42

Annex H (normative) Validation Test Requirements—Flow Integrity Test 46

Annex I (normative) Validation Test Requirements—Static Pressure Test 48

Bibliography 50

v

Contents

Figures

Page


    1. Examples of ICD Joint Showing ICD Components 26

    2. ICD Joint Dimensions 26

    1. Representative Test Article 28

    2. Test Fixture Orientation (Cross-Section) 29

    1. Producer and Injector Erosion Test Arrangement 38

    2. API 19C Roundness Chart 39

    3. Example of an Irregular and Angular Particle 40


Tables


  1. ICD Type Classification 8

  2. Design Validation Grade for Both Production and Injection 13

  3. Summary of Type 1, 2N, and 2M ICD’s Quality Requirements 18

C.1 Summary of ICD Element Position and Test Fixture Orientation for Annex Tests 28

    1. Targets for Fluid Rheology Measurements 43

    2. Composition of Test Fluids at Ambient Temperature (70 °F) 43


vi

Inflow Control Devices


  1. Scope


    This specification provides requirements and guidelines for inflow control devices (ICDs) for both production and injection, as defined herein, for use in the petroleum and natural gas industry. This specification provides requirements for the functional specification and technical specification, including design, design verification and validation, materials, documentation and data control, and quality requirements.


    Products covered by any other API specification, such as sand screens and sliding sleeves are not included. Also not included are externally controlled downhole devices including interval control valves (ICVs). This specification does not cover the connections to the well conduit, the effects of corrosion, or ICDs designated for use in thermal recovery applications. Installation, application, and operation of these products are outside the scope of this specification.


    This specification includes the following annexes:


    • Annex A—Reserved for Future Use


    • Annex B—ICD Joint Components and Screen Attributes


    • Annex C—Test Article, Test Fixture and Instrumentation Requirements


    • Annex D—Cavitation Testing


    • Annex E—Validation Test Requirements—ICD Flow Performance Test


    • Annex F—Validation Test Requirements—Device Erosion Test


    • Annex G—Validation Test Requirements—Mud Flow Initiation Test and Sediment Plugging Test


    • Annex H—Validation Test Requirements—Flow Integrity Test


    • Annex I—Validation Test Requirements—Static Pressure Test


  2. Normative References


The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any addenda) applies.


ANSI/ASQC Z1.4, Sampling Procedures and Tables for Inspection by Attributes ANSI/NCSL Z540-3, Requirements for the Calibration of Measuring and Test Equipment API 19SS, Sand Screens

API 5CT, Specification for Casing and Tubing


API 13B-1, Recommended Practice for Field Testing Water-based Drilling Fluids


API 13B-2, Recommended Practice for Field Testing Oil-based Drilling Fluids


API 19C, Measurement of and Specification for Proppants Used in Hydraulic Fracturing and Gravel-packing

Operations, Second Edition


1