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API RP 2D-2

M00042163

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API RP 2D-2 Training for Offshore Pedestal-Mounted Crane Riggers, Operators, and Inspectors, First Edition

standard by American Petroleum Institute, 10/01/2020

Full Description

This new training standard was developed from the training requirements (Annex H) in the 7th Edition of RP 2D. An addendum to RP 2D removes Annex H, and now users should refer to RP 2D-2 for information on personnel training. This 1st Edition of 2D-2 enhances the robustness of previous test programs an improved hands-on style of testing that will strengthen competency and understanding of safety protocols. This standard establishes general principles for the training of personnel for safe operations and maintenance of offshore pedestal-mounted cranes, as a companion to API 2D and API 2C. This standard also provides requirements and recommendations for personnel seeking qualification as a crane rigger, operator, or inspector.

The revised training requirements in 2D-2 will help enhance worker safety at offshore sites, with the goal of improving industry safety by reducing the number of drop incidents while boosting productivity and working to eliminate the economic losses that stem from damage. RP 2D-2 means all around improvements when it comes to operational safety, maintenance, and sustainability of pedestal-based cranes, improving the overall lifespan of these key pieces of lifting hardware.

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Training for Offshore Pedestal-

Mounted Crane Riggers, Operators, and Inspectors


API RECOMMENDED PRACTICE 2D-2 FIRST EDITION, OCTOBER 2020


Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. The use of API publications is voluntary. In some cases, third parties or authorities having jurisdiction may choose to incorporate API standards by reference and may mandate compliance.


Neither API nor any of API’s employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API’s employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to ensure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be used. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard .


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001-5571.


Copyright © 2020 American Petroleum Institute

ii

Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


The verbal forms used to express the provisions in this document are as follows.


Shall: As used in a standard, “shall” denotes a minimum requirement to conform to the standard.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required to conform to the standard.


May: As used in a standard, “may” denotes a course of action permissible within the limits of a standard. Can: As used in a standard, “can” denotes a statement of possibility or capability.

ThisdocumentwasproducedunderAPIstandardizationproceduresthatensureappropriatenotificationandparticipation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001.


Suggested revisions are invited and should be submitted to the Standards Department, API, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001, standards@api.org.


iii

Contents


Page

  1. Scope 1

  2. Normative References 1

  3. Terms, Definitions, and Abbreviations 1

    1. Terms and Definitions 1

    2. Abbreviations 10

  4. Qualification Training 11

    1. General 11

    2. Hand Signals 11

    3. Hand Signals Qualification 11

    1. Wire Rope Knowledge and Understanding 12

    2. Qualification Recognition for Crane Rigger, Operator, and Inspector 13

  1. Qualified Crane Rigger Training 13

    1. General 13

    2. Rigger Training 13

    3. Rigger Training Outline 13

  2. Crane Operator Training 22

    1. General 22

    2. Operator Training 23

    3. Operator Training Outline 24

  3. Qualified Crane Inspector Training 31

    1. General 31

    2. Inspector Training 31

    3. Inspector Training Outline 32

Annex A (informative) Hand Signals, Procedures, and Qualifications 37

Annex B (informative) Rigging, Inspecting, and Lifting Example Forms 41

Bibliography 47

Figures

1 General Crane Illustrations viii

    1. Standard Hand Signals for Controlling Crane Operations 37

    2. Hand Signals Testing Form Example 39

    3. Qualification Example Certificate 40

    1. Pre-lift Rigging Hardware and Sling Testing Form Example 41

    2. Rigging Hitches Testing Form Example 42

    3. Example Pre-use Daily Inspection Testing Form 44

    4. Example Pre-use Inspection Checklist 45

    5. Example Lift Procedures Testing Form 46

v

Introduction


The API crane standards provide the design basis and construction, operations and maintenance, and training guidelines and requirements for pedestal-mounted cranes intended for use in offshore oil and gas applications on fixed and floating structures or vessels. They are intended to be used together, as appropriate, to better serve the product manufacturers and users—these include:


— Specification 2C, Offshore Pedestal-Mounted Cranes


  • Recommended Practice 2D, Operation and Maintenance of Offshore Cranes


  • Recommended Practice 2D-2, Training for Offshore Pedestal-Mounted Crane Riggers, Operators, and Inspectors


The requirements, procedures, and guidance provided are based on internationally recognized industry standards and global best practices, as well as the collective knowledge and experiences of those that participated in developing these standards. As such, the material in these standards represent the contribution from industry representatives of crane users, crane manufacturers, wire rope manufacturers, and ancillary crane device or component manufacturers. Conformance to the intent of the practices herein is intended to result in cranes that operate safely and efficiently between inspection periods and in accordance with a company’s safety and environmental management system (see API 75).


It should be understood that the crane operating, and maintenance practices cover a wide range of crane types and configurations. Not all practices are applicable to all cranes. When applying this standard, care should be taken to review each item as stated and use those items specifically applicable to the crane’s type, usage, and duty-cycle. It may be necessary to modify a procedure due to a particular crane requirement. This modification would be wholly acceptable as long as the original intent of the practice or procedure is met.


See Figure 1 below for general illustrations of the various types of cranes.


vii



Figure 1—General Crane Illustrations


viii

Training for Offshore Pedestal-Mounted Crane Riggers, Operators, and

Inspectors

  1. Scope


    This standard establishes general principles for the training of personnel for safe operations and maintenance of offshore pedestal-mounted cranes, as a companion to API 2D and API 2C. This standard also provides requirements and recommendations for personnel seeking qualification as a crane rigger, operator, or inspector.


  2. Normative References


    The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any addenda or errata) applies.


    API Recommended Practice 2D, Operation and Maintenance of Offshore Cranes


    API Specification 2C, Offshore Pedestal-Mounted Cranes


  3. Terms, Definitions, and Abbreviations


3.1 Terms and Definitions


For the purposes of this document, the following terms and definitions apply.


3.1.1

A-frame gantry mast

A structural frame, extending above the machinery deck or upper structure to which the boom support ropes are reeved.


3.1.2

articulating boom folding boom knuckle boom

A type of crane boom where the boom tip can change its angle relative to the base section of the boom.


3.1.3

anti-two-blocking

A means to protect hoist ropes, structural components, and machinery from damage that can occur when two sheave groups (e.g. load block and boom tip) come into contact as the hoist cable is drawn in.


3.1.4

auxiliary hook

A supplemental load block of lighter capacity and usually higher speed than provided for the main load block.


3.1.5

axis of rotation

The vertical axis around which the crane upper structure rotates.


1