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API Std 623

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API Std 623 Steel Globe Valves-Flanged and Butt-welding Ends, Bolted Bonnets, First Edition

standard by American Petroleum Institute, 09/01/2013

Full Description

This API standard specifies the requirements for a heavy-duty series of bolted bonnet steel globe valves for petroleum refinery and related applications where corrosion, erosion and other service conditions would indicate a need for heavy wall sections and large stem diameters.

This standard sets forth the requirements for the following globe valve features:bolted bonnet,outside screw and yoke,rotating rising stems, and nonrotating rising stems,rising handwheels and nonrising handwheels,conventional, y-pattern, right-angle,stop-check (nonreturn type globe valves in which the disc may be positioned against the seat by action of the stem, but is free to rise as a check valve due to flow from under the disc, when the stem is in a full or partially open position),plug, narrow, conical, ball, or guided disc,metallic seating surfaces,flanged or butt-welding ends.
It covers valves of the nominal pipe sizes NPS:2, 21/2, 3, 4, 6, 8, 10, 12, 14, 16, 18, 20, 24;corresponding to nominal pipe sizes DN:50, 65, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600;
applies for pressure class designations:150, 300, 600, 900, 1500, 2500.

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Std 623 e1 pages.fm


Steel Globe Valves—Flanged and Butt- welding Ends, Bolted Bonnets


API STANDARD 623

FIRST EDITION, SEPTEMBER 2013




Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.


Neither API nor any of API’s employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.


Users of this Standard should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein.


All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.


Copyright © 2013 American Petroleum Institute


Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification.


This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.


Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.


iii


Contents


Page

  1. Scope 1

  2. Normative References 1

  3. Terms and Definitions 3

  4. Pressure/Temperature Ratings 3

  5. Design 3

    1. Body Wall Thickness 3

    2. Bonnet Wall Thickness 5

    3. Body Dimensions 5

    4. Bonnet Design 8

    5. Bonnet-to-body Joint 8

    6. Disc 9

    7. Yoke 10

    8. Stem, Stem Nut, and Yoke Bushing 10

    9. Packing and Packing Box 12

    10. Bolting 13

    11. Operation 14

    12. Stop-Check 14

    13. Bypasses and Other Auxiliary Connections 15

  6. Materials 15

    1. Materials Other Than Trim Materials 15

    2. Trim 15

  7. Testing, Inspection, and Examination 16

    1. Inspection and Examination 16

    2. Pressure Tests 16

    3. Inspection of Castings 19

    4. Repairs of Defects 19

  8. Marking 19

    1. General 19

    2. Marking for Flow Direction 19

  9. Preparation for Shipment 19

    1. Coatings 19

    2. Openings 19

    3. Disc Position 20

    4. Stem Packing 20

    5. Packaging 20

Annex A (informative) Information to be Specified by the Purchaser 21

Annex B (informative) Identification of Valve Terms 23

Annex C (informative) Valve Material Combinations 24

Bibliography 27

v

Contents

Figures

Page

  1. Identification of Terms 4

  2. Typical Discs 10

B.1 Valve Nomenclature 23


Tables

  1. Minimum Wall Thickness for Body and Bonnet 4

  2. Minimum Wall Thickness for Bonnet Neck Extension 6

  3. Post Weld Heat Treatment for Flange to Body Weld 7

  4. Minimum Seat Diameter 7

  5. Minimum Stem Diameter 11

  6. Nominal Radial Width of Packing 13

  7. Materials for Parts 16

  8. Nominal Seating Surface, Stem, and Backseat Bushing or Weld Deposited Materials and Hardness. . 17 9 Trim Numbers and Alternative Trim Numbers 19

    1. Material Combinations for Group 1 Body, Bonnet, and Cover Materials 24

    2. Material Combinations for Group 2 Body to Bonnet Materials 25

    3. Alternative Body to Bonnet Bolting Materials 26


vi


Steel Globe Valves—Flanged and Butt-welding Ends, Bolted Bonnets


  1. Scope

    This API standard specifies the requirements for a heavy-duty series of bolted bonnet steel globe valves for petroleum refinery and related applications where corrosion, erosion and other service conditions would indicate a need for heavy wall sections and large stem diameters.


    This standard sets forth the requirements for the following globe valve features:


    • bolted bonnet,


    • outside screw and yoke,


    • rotating rising stems, and nonrotating rising stems,


    • rising handwheels and nonrising handwheels,


    • conventional, y-pattern, right-angle,


    • stop-check (nonreturn type globe valves in which the disc may be positioned against the seat by action of the stem, but is free to rise as a check valve due to flow from under the disc, when the stem is in a full or partially open position),


    • plug, narrow, conical, ball, or guided disc,


    • metallic seating surfaces,


    • flanged or butt-welding ends.


    It covers valves of the nominal pipe sizes NPS:


    — 2, 21/2, 3, 4, 6, 8, 10, 12, 14, 16, 18, 20, 24;


    corresponding to nominal pipe sizes DN:


    — 50, 65, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600;


    applies for pressure class designations:


    — 150, 300, 600, 900, 1500, 2500.


  2. Normative References

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.


API Standard 598, Valve Inspection and Testing


ASME B1.1 1, Unified Inch Screw Threads (UN and UNR Thread Form)


  1. ASME International, 3 Park Avenue, New York, New York 10016-5990, www.asme.org.


    1

  2. API STANDARD 623



ASME B1.5, Acme Screw Threads


ASME B1.8, Stub Acme Screw Threads


ASME B1.12, Class 5 Interference—Fit Thread


ASME B1.20.1, Pipe Threads, General Purpose (Inch)


ASME B16.5, Pipe Flanges and Flanged Fittings NPS 1/2 through NPS 24 Metric/Inch


ASME B16.10, Face-to Face and End-to-End Dimensions of Valves ASME B16.11, Forged Steel Fittings, Socket-Welding and Threaded ASME B16.25, Buttwelding Ends

ASME B16.34, Valves—Flanged, Threaded and Welding End


ASME B18.2.2, Square and Hex Nuts (Inch Series)


ASME B18.2.4.6M, Metric Heavy Hex Nuts


ASME B31.3, Process Piping


ASTM A307 2, Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength


ISO 5210 3, Industrial valves—Multi-turn valve actuator attachments


ISO 5752, Metal valves for use in flanged pipe systems—Face-to-face and centre-to-face dimensions


ISO 15649, Petroleum and natural gas industries—Piping


MSS SP-55 4, Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping Components — Visual Method for Evaluation of Surface Irregularities


MSS SP-102, Multi-turn Valve Actuator Attachment - Flange and Driving Component Dimensions and Performance Characteristics


NACE MR 0103 5, Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments


  1. ASTM International, 100 Barr Harbor Drive, West Conshohocken, Pennsylvania 19428, www.astm.org.

  2. International Organization for Standardization, 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, www.iso.org.

  3. Manufacturers Standard Society of the Valve and Fittings Industry, Inc., 127 Park Street, N.E., Vienna, Virginia 22180-4602, www.mss-hq.com.

  4. NACE International (formerly the National Association of Corrosion Engineers), 1440 South Creek Drive, Houston, Texas 77218-8340, www.nace.org.