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API RP 17W

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API RP 17W Recommended Practice for Subsea Capping Stacks,Second Edition

standard by American Petroleum Institute, 03/01/2021

Full Description

This recommended practice contains subsea capping stack recommended practices for designing, building, and using, as well as maintaining and testing during storage. This document focuses on:Recommended design parameters for subsea capping stacks;Guidelines for subsea capping stack operations; andGuidelines for storing, preserving, maintaining, and testing a subsea capping stack. Other important elements of a complete subsea capping stack system that are addressed in this document include:documentation requirements; competencies of personnel who operate, maintain, and test subsea capping stacks; potential unknowns/risks that may be encountered with incident wells that impact the use of a subsea capping stack and relevant contingency procedures; andExample procedures for subsea capping stack assembly and testingThis document does not address procedures and equipment downstream of the capping stack. All equipment and operations downstream of the subsea capping stack are considered part of a containment system and are not within the scope of this recommended practice.

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Recommended Practice for Subsea Capping Stacks


API RECOMMENDED PRACTICE 17W SECOND EDITION, MARCH 2021


Special Notes


API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. The use of API publications is voluntary. In some cases, third parties or authorities having jurisdiction may choose to incorporate API standards by reference and may mandate compliance.


Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API’s employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.


API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.


API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be used. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.


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All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 200 Massachusetts Avenue, NW, Suite 1100, Washington, DC 20001-5571.


Copyright © 2021 American Petroleum Institute

ii

Foreword


Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.


The verbal forms used to express the provisions in this document are as follows.


Shall: As used in a standard, “shall” denotes a minimum requirement to conform to the standard.


Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required to conform to the standard.


May: As used in a standard, “may” denotes a course of action permissible within the limits of a standard. Can: As used in a standard, “can” denotes a statement of possibility or capability.

ThisdocumentwasproducedunderAPIstandardizationproceduresthatensureappropriatenotificationandparticipation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 200 Massachusetts Avenue, Suite 1100, Washington, DC 20001. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.


Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 200 Massachusetts Avenue, Suite 1100, Washington, DC 20001.


Suggested revisions are invited and should be submitted to the Standards Department, API, 200 Massachusetts Avenue, Suite 1100, Washington, DC 20001, standards@api.org.

Contents


Page

  1. Scope 1

  2. Normative References 1

  3. Terms, Definitions, and Abbreviations 2

    1. Terms and Definitions 2

    2. Acronyms, Abbreviations, Symbols, and Units 3

  4. System Requirements 4

    1. General 4

    2. Subsea Capping Stack Categories 4

    3. Interface Descriptions 6

    4. System Design and Functional Requirements 8

    5. Manufacturing 22

  5. Subsea Capping Stack Operations 25

    1. General 25

    2. Initial Actions 25

    3. Equipment Notification and Callout 25

    4. Well Condition Assessment 26

    5. Deploying the Subsea Capping Stack 29

    6. Operating Parameters 33

    7. Operating Personnel 35

    8. Logistics and Deployment Plans 35

  6. Storage, Preservation, Maintenance, and Testing 37

    1. General 37

    2. Testing 37

    3. Maintenance 43

    4. Inspections 46

    5. Preservation 48

    6. Testing, Maintenance, Inspection, and Preservation Personnel 52

Annex A (informative) Subsea Well Capping Contingency Procedures 54

Annex B (informative) Example Procedures 57

Bibliography 61

Figures

  1. Category 1 (Cap) 5

  2. Category 2 (Cap and Flow) 6

  3. Example of Three Likely Subsea Capping Stack Attachment Points 28

Contents

Tables

Page

  1. Example of Pre-deployment Interface Testing Matrix 31

  2. Example Routine Testing Schedule 38

  3. Example Non-routine Testing Schedule 38

  1. Example Periodic Maintenance Schedule 43

  2. Subsea Capping Stack Field Performance Report Example 45

Recommended Practice for Subsea Capping Stacks


  1. Scope


    This document provides subsea capping stack recommended practices for design, manufacture, and use. The document applies to the construction of new subsea capping stacks. The document can aid in generating a basis of design (BOD) document, as well as preservation, transportation, maintenance, testing documents, and operating instructions.


    This document does not address procedures and equipment downstream of the capping stack. All equipment and operations downstream of the subsea capping stack are considered part of a containment system and are not within the scope of this recommended practice.


    Annex A contains a discussion of possible subsea capping contingency procedures. Annex B contains example procedures for deployment, well shut-in, recovery, and storage of a subsea capping stack.


  2. Normative References


The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.


API Specification 6A, Specification for Wellhead and Tree Equipment


API Standard 6AV1, Validation of Safety and Shutdown Valves for Sandy Service


API Specification 7-1, Specification for Rotary Drill Stem Elements


API Specification 7-2, Specification for Threading and Gauging of Rotary Shouldered Thread Connections


API Specification 14A, Specification for Subsurface Safety Valve Equipment, 11th Edition, October 2005, Reaffirmed 2012


API Specification 16A, Specification for Drill-Through Equipment


API Specification 16C, Choke and Kill Equipment


API Specification 16D, Specification for Control Systems for Drilling Well Control Equipment and Control Systems for Diverter Equipment


API Recommended Practice 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations


API Specification 17D, Design and Operation of Subsea Production Equipment, 2nd Edition, May 2011


API Standard 17G, Design and Manufacture of Subsea Well Intervention Equipment


API Recommended Practice 17H, Remotely Operated Tools and Interfaces on Subsea Production Systems


API Standard 53, Well Control Equipment Systems for Drilling Wells


API Specification Q1, Specification for Quality Management System Requirements for Manufacturing Organizations for the Petroleum and Natural Gas Industry